Nanosuspension: An
Emerging Trend for Bioavailability Enhancement of Poorly Soluble Drugs
Paun J.S.1*
and Tank H.M.2
1Department of Pharmaceutics,
S.J. Thakkar Pharmacy College, Rajkot
2Department of Pharmaceutics,
Matushree V.B. Manvar
College of Pharmacy, Dumiyani
*Corresponding Author E-mail: jalpa_paun@rediffmail.com
ABSTRACT:
Drug effectiveness is influenced by a crucial factor like solubility of
drug, independence of the route of administration. Most of the newly discovered
drugs coming out from High-throughput screening are failing due to their poor
water solubility which is major problem for dosage form design. Now a day, nanoscale systems for drug delivery have gained much
interest as a way to improve the solubility problems. Nanosuspension technology is a unique and
economical approach to overcome poor bioavailability that is related with the
delivery of hydrophobic drugs, including those that are poorly soluble in
aqueous media. Design and development of nanosuspension
of such drugs is an attractive alternative to solve this problem. Preparation
of nanosuspension is simple and applicable to all
poorly soluble drugs. A nanosuspension not only
solves the problem of solubility and bioavailability but also alters
pharmacokinetic profile of the drug which may also improve safety and efficacy.
This review article takes account of introduction, advantages, properties,
formulation consideration, preparation, characterization and application of the
nanosuspensions.
.
KEYWORDS: Nanosuspensions, Poorly soluble drugs, Drug Delivery,
Bioavailability, Solubility enhancement.
INTRODUCTION:
Bioavailability is defined as the rate and extent to
which the active ingredient is absorbed from a drug product and becomes
available at the site of action.1 From a
pharmacokinetic perspective, bioavailability data for a given formulation
provide an estimate of the relative fraction of the orally administered dose
that is absorbed into the systemic circulation when compared to the
bioavailability data for a solution, suspension or intravenous dosage form. In
addition, bioavailability studies provide other useful pharmacokinetic
information related to distribution, elimination, effects of nutrients on
absorption of the drug, dose proportionality and linearity in pharmacokinetics
of the active and inactive moieties. Bioavailability data can also provide
information indirectly about the properties of a drug substance before entry
into the systemic circulation, such as permeability and the influence of pre-systemic enzymes and/or transporters.
Bioavailability of a drug is largely determined by the
properties of the dosage form, rather than by the drug's physicochemical
properties, which determine absorption potential. Differences in
bioavailability among formulations of a given drug can have clinical
significance; thus, knowing whether drug formulations are equivalent is
essential.
Poorly water soluble drugs are increasingly becoming a
problem in terms of obtaining satisfactory dissolution within the
gastrointestinal tract that is necessary for good oral bioavailability. It is
not only existing drugs that cause problems but it is the challenge to ensure
that new drugs are not only active pharmacologically but have enough solubility
to ensure fast enough dissolution at the site of administration, often the
gastrointestinal tract.2
FACTORS AFFECTING
BIOAVAILABILITY:
Low bioavailability is most common with oral dosage
forms of poorly water-soluble, slowly absorbed drugs. Solid drugs need to
dissolve before they are exposed to be absorbed. If
the drug does not dissolve readily or cannot penetrate the epithelial membrane
(eg, if it is highly ionized and polar), time at the
absorption site may be insufficient. In such cases, bioavailability tends to be
highly variable as well as low3.
Age, sex, physical activity, genetic phenotype, stress, disorders (eg, achlorhydria, malabsorption syndromes), or previous GI surgery (eg, bariatric surgery) can also affect drug
bioavailability.
IMPROVEMENT OF BIOAVAILABILITY:
Improvement
of bioavailability of poorly water soluble drug
remains one of the most challenging aspects of drug development. By many
estimates up to 40% of new chemical entities discovered by the pharmaceutical
industry today are poorly water soluble compounds.4
Together
with the permeability, the solubility behavior of a drug is a key determinant
of its bioavailability. There have always been certain drugs for which
solubility has presented a challenge to the development of a suitable
formulation for oral administration. Examples are griseofulvin,
digoxin, phenytoin, sulphathiazole etc. With the recent arrival of high
throughput screening of potential therapeutic agents, the number of poorly
soluble drug candidates has risen sharply and the formulation of poorly soluble
compounds for delivery now presents one of the most frequent and greatest
challenges to formulation scientists in the pharmaceutical industry.
Consideration of the modified Noyes-Whitney equation provides some hints
as to how the dissolution rate of even very poorly soluble compounds might be
improved to minimize the limitations to oral availability.5 The main
possibilities for improving dissolution according to this analysis are:
·
To increase the
surface area available for dissolution by decreasing the particle size of the solid
compound,
·
By optimizing the
wetting characteristics of the compound surface,
·
To decrease the
diffusion layer thickness,
·
To ensure sink
conditions for dissolution and,
·
To improve the
apparent solubility of the drug under physiologically relevant conditions.6
A
fundamental step in the solubilization of drug
compound is the selection of an appropriate salt form, or for liquid drugs,
adjustment of pH of the solution. Traditional approaches to drug solubilization include either chemical or mechanical modification
of the drug molecule, or physically altering the macromolecular characteristics
of aggregated drug particles.
Improvement
of bioavailability can be obtained by following measures:
·
Addition of solubilizing excipients
·
Inclusion
complexes
·
Polymorphism
·
Lipid-based
emulsion systems
·
Salt form
·
Solid dispersions
·
Particle size
reduction etc.
NEED OF
NANOSUSPENSION FOR BIOAVAILABILITY ENHANCEMENT:
Nevertheless,
pharmacokinetic studies of BCS class – II drugs showed that they have a low
oral bioavailability, which may be due to poor water solubility of drug. There
are many classical pharmaceutical ways to improve drug dissolution rate such as
dissolution in aqueous mixtures with an organic solvent,7
formation of ß-cyclodextrin complexes,8 solid
dispersions9 and drug salt form.10
During last 20 years a new
technology, reducing drug particle size, has been developed to increase drug
dissolution rate. According to Noyes–Whitney equation, drugs with smaller
particle size have enlarged surface areas which lead to increase dissolution
velocity. Higher the dissolution rate together with the resulting higher
concentration gradient between gastrointestinal lumen and systemic circulation
could further increase oral bioavailability of drugs.11 A nanosuspension is a submicron
colloidal dispersion of drug particles which are stabilized by surfactants. A
pharmaceutical nanosuspension is defined as very
finely dispersed solid drug particles in an aqueous vehicle for oral, topical, parenteral or pulmonary administration. The particle size
distribution of the solid particles in nanosuspensions
is usually less than one micron with an average particle size ranging between
200 and 600 nm.12 In nanosuspension
technology, the drug is maintained in the required crystalline state with
reduced particle size, leading to an increased dissolution rate and therefore
improved bioavailability. An increase in the dissolution rate of micronized particles
(particle size < 10 μm) is related to an
increase in the surface area and consequently the dissolution velocity. Nanosized particles can increase solution velocity and
saturation solubility because of the vapor pressure effect. In addition; the diffusional distance on the surface of drug nanoparticles is decreased, thus leading to an increased
concentration gradient. Increase in surface area as well as concentration
gradient lead to a much more pronounced increase in the dissolution velocity as
compared to a micronized product. Another possible explanation for the
increased saturation solubility is the creation of high energy surfaces when
disrupting the more or less ideal drug microcrystals
to nanoparticles. Dissolution experiments can be
performed to quantify the increase in the saturation solubility of a drug when
formulated into a nanosuspension.13
The stability of the
particles obtained in the nanosuspension is
attributed to their uniform particle size which is created by various
manufacturing processes. The absence of particles with large differences in
their size in nanosuspensions prevents the existence
of different saturation solubilities and
concentration gradients; consequently preventing the Oswald ripening effect.
Ostwald ripening is responsible for crystal growth and subsequently formation
of microparticles. It is caused by a difference in
dissolution pressure/saturation solubility between small and large particles.
Molecules diffuse from the higher concentration area around small particles
which have higher saturation solubility to an area around larger particles
possessing a lower drug concentration. This leads to the formation of a
supersaturated solution around the large particles and consequently to drug
crystallization and growth of the large particles.
ADVANTAGES OF NANOSUSPENSIONS:
The major advantages of nanosuspension technology are:14
·
Provides ease of
manufacture and scale-up for large scale production,
·
Long-term physical
stability due to the presence of stabilizers,
·
Oral administration
of nanosuspensions provide rapid onset, reduced
fed/fasted ratio and improved bioavailability,
·
Rapid dissolution
and tissue targeting can be achieved by IV route of administration,
·
Reduction in
tissue irritation in case of subcutaneous/intramuscular administration,
·
Higher
bioavailability in case of ocular administration and inhalation delivery,
·
Drugs with high
log P value can be formulated as nanosuspensions to
increase the bioavailability of such drugs,
·
Improvement in
biological performance due to high dissolution rate and saturation solubility
of the drug,
·
Nanosuspensions can be incorporated in tablets, pellets, hydrogels and suppositories are suitable for various routes
of administration,
·
The flexibility
offered in the modification of surface properties and particle size, and ease
of post-production processing of nanosuspensions
enables them to be incorporated in various dosage forms for various routes of
administration, thus proving their versatility.
INTERESTING SPECIAL FEATURES OF NANOSUSPENSIONS:
15
·
Increase in
saturation solubility and consequently an increase in the dissolution rate of
the drug.
·
Increase in
adhesive nature, thus resulting in enhanced bioavailability.
·
Increasing the
amorphous fraction in the particles, leading to a potential change in the
crystalline structure and higher solubility.
·
Absence of ostwald ripening, producing
physical long term stability as an aqueous suspension.
·
Possibility of
surface-modification of nanosuspensions for site
specific delivery.
CRITERIA FOR SELECTION
OF DRUG FOR NANOSUSPENSIONS:
Nanosuspension can be prepared for the API that is having
either of the following characteristics:16
ü Water insoluble but which are
soluble in oil (high log P) OR API
are insoluble in both water and oils
ü Drugs with reduced tendency of
the crystal to dissolve, regardless of the solvent
ü API with very large dose
METHODS
OF PREPARATION FOR NANOSUSPENSIONS:
Milling
techniques (Nanocrystals or Nanosystems)
Media milling:
Media
milling is a technique used to prepare nanosuspensions.11,12, 17-19 Nanocrystal is a
patent protected technology developed by Liversidge
et al. In this technique, the drug nanoparticles are
obtained by subjecting the drug to media milling. High energy and shear forces
generated as a result of impaction of the milling media with the drug provide
the necessary energy input to disintegrate the microparticulate
drug into nanosized particles. In the media milling
process, the milling chamber is charged with the milling media, water or
suitable buffer, drug and stabilizer. Then the milling media or pearls are
rotated at a very high shear rate. The major concern with this method is the
residues of milling media remaining in the finished product could be
problematic for administration.17
FORMULATION OF NANOSUSPENSION17
Table 1: Formulation Consideration for nanosuspension
|
Excipients |
Function |
Examples |
|
Stabilizers |
Wet the drug
particles thoroughly, prevent Ostwald’s ripening and agglomeration of nanosuspensions, providing steric
or ionic barrier |
Lecithins, Poloxamers,
Polysorbate, Cellulosics, Povidones |
|
Co-surfactants
|
Influence
phase behavior when micro emulsions are used to formulate nanosuspensions
|
Bile salts, Dipotassium Glycerrhizinate, Transcutol, Glycofurol,
Ethanol, Isopropanol, |
|
Organic solvent
|
Pharmaceutically
acceptable less hazardous solvent for preparation of formulation. |
Methanol,
Ethanol, Chloroform, Isopropanol, Ethyl acetate,
Ethyl formate, Butyl lactate, Triacetin,
Propylene carbonate, Benzyl alcohol. |
|
Other
additives |
According to
the requirement of the route of administration or the properties of the drug
moiety |
Buffers,
Salts, Polyols, Osmogens,
Cryoprotectant etc. |
Nanosuspensions are produced by using high-shear media mills or
pearl mills. The mill consists of a milling chamber, milling shaft and a
recirculation chamber. An aqueous suspension of the drug is then fed into the
mill containing small grinding balls/pearls. As these balls rotate at a very
high shear rate under controlled temperature, they fly through the grinding jar
interior and impact against the sample on the opposite grinding jar wall. The
combined forces of friction and impact produce a high degree of particle size
reduction. The milling media or balls are made of ceramic-sintered aluminium oxide or zirconium oxide or highly cross-linked
polystyrene resin with high abrasion resistance. Planetary ball mill is one
example of the equipment that can be used to achieve a grind size below 0.1 μm.
Dry co-grinding:
Nanosuspensions prepared by high pressure homogenization and
media milling using pearl-ball mill are wet–grinding processes. Recently, nanosuspensions can be obtained by dry milling techniques.
Successful work in preparing stable nanosuspensions
using dry-grinding of poorly soluble drugs with soluble polymers and copolymers
after dispersing in a liquid media has been reported.20-22
Itoh et al reported the colloidal particles formation of
many poorly water soluble drugs; griseofulvin,
glibenclamide and nifedipine
obtained by grinding with polyvinyl pyrrolidone (PVP)
and sodium dodecyl sulfate (SDS). Many soluble
polymers and co-polymers such as PVP, polyethylene glycol (PEG), hydroxyl propyl methylcellulose (HPMC) and cyclo-dextrin
derivatives have been used.23-25 Physico-chemical
properties and dissolution of poorly water soluble drugs were improved by
co-grinding because of an improvement in the surface polarity and
transformation from a crystalline to an amorphous drug.26,27 Dry co-grinding can be carried out easily and
economically and can be conducted without organic solvents. The co-grinding
technique can reduce particles to the submicron level and a stable amorphous
solid can be obtained.
Advantages:
·
Media
milling is applicable to the drugs that are poorly soluble in both aqueous and
organic media.
·
Very
dilute as well as highly concentrated nanosuspensions
can be prepared by handling 1mg/ml to 400mg/ml drug quantity.
·
Nanosize distribution of final nanosized
products.
Disadvantages:
·
Nanosuspensions contaminated with materials eroded from balls may
be problematic when it is used for long therapy. (Wet milling technique)
·
The
media milling technique is time consuming.
·
Some
fractions of particles are in the micrometer range.
·
Scale
up is not easy due to mill size and weight.
High Pressure Homogenization:
Homogenization
in Aqueous media (Dissocubes)
Homogenization involves the forcing
of the suspension under pressure through a valve having a narrow aperture. Dissocube technology was developed by Muller et al. in
which, the suspension of the drug is made to pass through a small orifice that
results in a reduction of the static pressure below the boiling pressure of
water, which leads to boiling of water and formation of gas bubbles. When the
suspension leaves the gap and normal air pressure is reached again, the bubbles
shrink and the surrounding part containing the drug particles rushes to the
center and in the process colloids, causing a reduction in the particle size.
Most of the cases require multiple passes or cycles through the homogenizer,
which depends on the hardness of drug, the desired mean particle size and the
required homogeneity.
Scholer et al.
prepared atovaquone nanosuspensions
using this technique.28 To produce a nanosuspension with a higher concentration of solids, it is
preferred to start homogenization with very fine drug particles, which can be
accomplished by pre-milling.
Homogenization in Non Aqueous
Media (Nanopure):
Nanopure is the
technology in which suspension is homogenized in water-free media or water
mixtures.29 In the Dissocubes technology
the cavitation is the determining factor of the
process. But, in contrast to water, oils and oily fatty acids have very low
vapor pressure and a high boiling point. Hence, the drop of static pressure
will not be sufficient enough to initiate cavitation.
Patents covering disintegration of
polymeric material by high- pressure homogenization mention that higher
temperatures of about 80°C promoted disintegration, which cannot be used for
thermo labile compounds. In nanopure technology, the
drug suspensions in the non- aqueous media were homogenized at 0°C or even
below the freezing point and hence are called "deep-freeze"
homogenization. The results obtained were comparable to Dissocubes
and hence can be used effectively for thermo labile substances at milder
conditions.
Advantages:
·
Drugs that are poorly soluble in both aqueous and organic media can be
easily formulated into nanosuspensions.
·
Ease of scale-up and little batch-to-batch variation.30
·
Narrow size distribution of the nanoparticulate
drug present in the final product 31
·
Allows aseptic production of nanosuspensions for parenteral administration.
·
Flexibility in handling the drug quantity, ranging from 1 to 400mg mL-1,
thus enabling formulation of very dilute as well as highly concentrated nanosuspensions.
Disadvantages:
·
Prerequisite of micronized drug particles.
·
Prerequisite of suspension formation using high-speed mixers before
subjecting it to homogenization.
Precipitation Method:
Using a precipitation technique, the
drug is dissolved in an organic solvent and this solution is mixed with a
miscible anti-solvent. In water-solvent mixture the solubility is low and the
drug precipitates. Mixing processes vary considerably. Precipitation has also
been coupled with high shear processing. The nanoedge
process (is a registered trademark of Baxter International Inc. and its
subsidiaries) relies on the precipitation of friable materials for subsequent
fragmentation under conditions of high shear and/or thermal energy.32
Nanoedge:
The basic principles of Nanoedge are the same as that of precipitation and
homogenization. A combination of these techniques results in smaller particle
size and better stability in a shorter time. The major drawback of the
precipitation technique, such as crystal growth and long-term stability, can be
resolved using the Nanoedge technology. Rapid
addition of a drug solution to an anti-solvent leads to sudden super-saturation
of the mixed solution, and generation of fine crystalline or amorphous solids.
Precipitation of an amorphous material may be favored at high super-saturation
when the solubility of the amorphous state is exceeded. The success of drug nanosuspensions prepared by precipitation techniques has
been reported.32-35
In this technique, the precipitated
suspension is further homogenized, leading to reduction in particle size and
avoiding crystal growth. Precipitation is performed in water using
water-miscible solvents such as methanol, ethanol and isopropanol.
It is desirable to remove those solvents completely, although they can be
tolerated to a certain extent in the formulation. For an effective production
of nanosuspensions using the Nanoedge
technology, an evaporation step can be included to provide a solvent-free
modified starting material followed by high-pressure homogenization.
Nanojet technology:
This
technique, called opposite stream or nanojet
technology, uses a chamber where a stream of suspension is divided into two or
more parts, which colloid with each other at high pressure. The high shear
force produced during the process results in particle size reduction. Equipment
using this principle includes the M110L and M110S microfluidizers
(Microfluidics).
The
major disadvantage of this technique is the high number of passes through the microfluidizer and the product obtained contains a
relatively larger fraction of microparticles.
Emulsions as templates:
Apart
from the use of emulsions as a drug delivery vehicle, they can also be used as
templates to produce nanosuspensions. The use of
emulsions as templates is applicable for those drugs that are soluble in either
volatile organic solvent or partially water-miscible solvent. Such solvents can
be used as the dispersed phase of the emulsion. There are two ways of
fabricating drug nanosuspensions by the
emulsification method. In the first method, an organic solvent or mixture of
solvents loaded with the drug is dispersed in the aqueous phase containing
suitable surfactants to form an emulsion. The organic phase is then evaporated
under reduced pressure so that the drug particles precipitate instantaneously
to form a nanosuspension stabilized by surfactants.
Since one particle is formed in each emulsion droplet, it is possible to
control the particle size of the nanosuspension by
controlling the size of the emulsion droplet. Optimizing the surfactant
composition increases the intake of organic phase and ultimately the drug
loading in the emulsion. Originally, organic solvents such as methylene chloride and chloroform were used.36
However,
environmental hazards and human safety concerns about residual solvents have
limited their use in routine manufacturing processes. Relatively safer solvents
such as ethyl acetate and ethyl formate can still be
considered for use.37,38
The
emulsion is formed by the conventional method and the drug nanosuspension
is obtained by just diluting the emulsion. Dilution of the emulsion with water
causes complete diffusion of the internal phase into the external phase,
leading to instantaneous formation of a nanosuspension.
The nanosuspension thus formed has to be made free of
the internal phase and surfactants by means of di-ultrafiltration
in order to make it suitable for administration. However, if all the
ingredients that are used for the production of the nanosuspension
are present in a concentration acceptable for the desired route of
administration, then simple centrifugation or ultracentrifugation is sufficient
to separate the nanosuspension.
Advantages:
·
Use of specialized equipment is not necessary.
·
Particle size can easily be controlled by controlling the size of the
emulsion droplet.
·
Ease of scale-up if formulation is optimized properly.
Disadvantages:
·
Drugs that are poorly soluble in both aqueous and organic media cannot be
formulated by this technique.
·
Safety concerns because of the use of hazardous solvents in the process.
·
Need for di-ultrafiltration for purification of
the drug nanosuspension, which may render the process
costly.
·
High amount of surfactant / stabilizer is required as compared to the
production techniques described earlier.
The
production of drug nanosuspensions from emulsion
templates has been successfully applied to the poorly water-soluble and poorly bioavailable anti-cancer drug mitotane,
where a significant improvement in the dissolution rate of the drug (five-fold
increase) as compared to the commercial product was observed.39
Microemulsions as templates:
Microemulsions are thermodynamically stable and iso-tropically clear dispersions of two immiscible liquids,
such as oil and water, stabilized by an interfacial film of surfactant and co
surfactant.40
Their
advantages, such as high drug solublization, long
shelf life and ease of manufacture, make them an ideal drug delivery vehicle.
Recently, the use of microemulsions as templates for
the production of solid lipid nanoparticles41 and polymeric nanoparticles42 has
been described. Taking advantage of the micro emulsion structure, one can use microemulsions even for the production of nanosuspensions.43
The drug can be either loaded in the internal
phase or preformed microemulsions can be saturated
with the drug by intimate mixing. The suitable dilution of the microemulsion yields the drug nanosuspension
by the mechanism described earlier. The influence of the amount and ratio of
surfactant to co surfactant on the uptake of internal phase and on the globule
size of the microemulsion should be investigated and
optimized in order to achieve the desired drug loading. The nanosuspension
thus formed has to be made free of the internal phase and surfactants by means
of di-ultrafiltration in order to make it suitable
for administration. However, if all the ingredients that are used for the
production of the nanosuspension are present in a
concentration acceptable for the desired route of administration, then simple
centrifugation or ultracentrifugation is sufficient to separate the nanosuspension. The advantages and disadvantages are the
same as for emulsion templates. The only added advantage is the need for less
energy input for the production of nanosuspensions by
virtue of microemulsions.
Supercritical
fluid method:
Supercritical fluid technology can be
used to produce nanoparticles from drug solutions.
The various methods attempted are rapid expansion of supercritical solution
process (RESS), supercritical anti-solvent process and precipitation with
compressed anti-solvent process (PCA). The RESS involves expansion of the drug
solution in supercritical fluid through a nozzle, which leads to loss of
solvent power of the supercritical fluid resulting in precipitation of the drug
as fine particles. In the PCA method, the drug solution is atomized into a
chamber containing compressed CO2. As the solvent is removed, the
solution gets supersaturated and thus precipitates as fine crystals. The
supercritical anti- solvent process uses a supercritical fluid in which a drug
is poorly soluble and a solvent for the drug that is also miscible with the
supercritical fluid. The drug solution is injected into the supercritical fluid
and the solvent gets extracted by the supercritical fluid and the drug solution
gets supersaturated. The drug is then precipitated as fine crystals. The
disadvantages of the above methods are use of hazardous solvents and use of
high proportions of surfactants and stabilizers as compared with other
techniques, particle nucleation overgrowth due to transient high supersaturation, which may also result in the development
of an amorphous form or another undesired polymorph.44
POST-PRODUCTION PROCESSING:
Post-production processing
of nanosuspensions becomes essential when the drug
candidate is highly susceptible to hydrolytic cleavage or chemical degradation.
Processing may also be required when the best possible stabilizer is not able
to stabilize the nanosuspension for a longer period
of time or there are acceptability restrictions with respect to the desired
route. Considering these aspects, techniques such as lyophillization
or spray drying may be employed to produce a dry powder of nano-sized
drug particles. Rational selection has to be made in these unit operations
considering the drug properties and economic aspects.17
CHARACTERIZATION OF
NANOSUSPENSION:
Mean particle size and particle size distribution
The mean particle size and particle size distribution are important
characterization parameters as they influence the saturation solubility,
dissolution velocity, physical stability as well as biological performance of nanosuspensions. It has been indicated by Muller and Peters
(1998) that saturation solubility and dissolution velocity show considerable
variation with the changing particle size of the drug.13 Photon
correlation spectroscopy (PCS) can be used for rapid and accurate determination
of the mean particle diameter of nanosuspensions.
Moreover, PCS can even be used for determining the width of the particle size
distribution (polydispersity index, PI). The PI is an
important parameter that governs the physical stability of nanosuspensions
and should be as low as possible for the long-term stability of nanosuspensions. A PI value of 0.1–0.25 indicates a fairly
narrow size distribution whereas a PI value greater than 0.5 indicates a very
broad distribution. No logarithmic normal distribution can definitely be
attributed to such a high PI value. Although PCS is a versatile technique,
because of its low measuring range (3nm to 3µm) it becomes difficult to
determine the possibility of contamination of the nanosuspension
by micro particulate drugs (having particle size greater than 3µm). Hence, in
addition to PCS analysis, laser diffractometry (LD) analysis
of nanosuspensions should be carried out in order to
detect as well as quantify the drug microparticles
that might have been generated during the production process.
Various methods are
available for particle size measurement.45 Laser diffractometry
yields a volume size distribution and can be used to measure particles ranging
from 0.05–80 µm and in certain instruments particle sizes up to 2000µm can be
measured. The typical LD characterization includes determination of diameter
50% LD (50) and diameter 99% LD (99) values, which indicate that either 50 or
99% of the particles are below the indicated size. The LD analysis becomes
critical for nanosuspensions that are meant for parenteral and pulmonary delivery. Even if the nanosuspension contains a small number of particles greater
than 5–6 µm, there could be a possibility of capillary blockade or emboli
formation, as the size of the smallest blood capillary is 5–6 µm. It should be
noted that the particle size data of a nanosuspension
obtained by LD and PCS analysis are not identical as LD data are volume based
and the PCS mean diameter is the light intensity weighted size. The PCS mean
diameter and the 50 or 99% diameter from the LD analysis are likely to differ,
with LD data generally exhibiting higher values. The nanosuspensions
can be suitably diluted with deionized water before
carrying out PCS or LD analysis.
Crystalline state and particle morphology:
The assessment of the
crystalline state and particle morphology together helps in understanding the
polymorphic or morphological changes that a drug might undergo when subjected
to nano sizing. Additionally, when nanosuspensions are prepared drug particles in an amorphous
state are likely to be generated. Hence, it is essential to investigate the extent
of amorphous drug nanoparticles generated during the
production of nanosuspensions. The changes in the
physical state of the drug particles as well as the extent of the amorphous
fraction can be determined by X-ray diffraction analysis30,31 and can be supplemented by differential scanning
Calorimetry.46 In order to get an actual idea of particle
morphology, scanning electron microscopy is preferred.31
Particle charge (zeta potential):
The
particle charge is of importance in the study of the stability of the
suspensions. Usually the zeta potential of more than ±40mV will be considered
to be required for the stabilization of the dispersions. For electrostatically stabilized nanosuspension
a minimum zeta potential of ±30mV is required and in case of combined steric and electrostatic stabilization it should be a
minimum of ± 20mV of zeta potential is required.
Surface charges can arise
from (i) ionization of the particle surface or (ii)
adsorption of ions (such as surfactants) onto the surface. Typically, the
surface charge is assessed through measurements of the zeta potential. Zeta
potential is the potential at the hydrodynamic shear plane and can be
determined from the particle mobility under an applied electric field.47
The mobility will depend on the effective charge on
the surface. Zeta potential is also a function of electrolyte concentration.
Solubility study:
The solubility can also
define as the ability of one substance to form a solution with another
substance. The substance to be dissolved is called as solute and the dissolving
fluid in which the solute dissolve is called as solvent, which together form a
solution.
The main advantage
associated with the nanosuspensions is improved
saturation solubility. This is studied in different physiological solutions at
different pH. Kelvin equation and the Ostwald-Freundlich equations can explain increase in saturation
solubility. Determination of this parameter is useful to assess in vivo performance
of the formulation also.48
In vitro dissolution study:
Dissolution rate may be
defined as amount of drug substance that goes in the solution per unit time
under standard conditions of liquid/solid interface, temperature and solvent
composition. It can be considered as a specific type of certain heterogeneous
reaction in which a mass transfer results as a net effect between escape and
deposition of solute molecules at a solid surface.49
In vitro dissolution
screening should be the first line of biopharmaceutical evaluation of nano-formulations. Since oral nano-formulations
are designed to disperse in the stomach contents, dissolution in Simulated
Gastric Fluid (SGF) should provide an initial estimate of the dissolution rate
enhancement. For insoluble compounds, where dissolution is expected to mainly
occur in the intestinal region, further in
vitro testing in simulated intestinal media will provide additional insight
on expected bio-performance. Several reports in the literature report an
increased in vitro dissolution rate
for nanosized APIs. However one should keep in mind
that the small particle size for nano-formulations
may pose additional needs in terms of analytical sample handling and processing
to ensure that no undissolved API is assayed during
the dissolution test. Filtering through smaller pore size filters or
(ultra)centrifugation to separate un-dissolved API has been implemented in the
literature to address this issue.50
Stability of Nanosuspensions:
Stability of the suspensions is dependent on the particle
size. As the particle size reduces to the nanosize
the surface energy of the particles will be increased and they tend to
agglomerate. So stabilizers are used which will decrease the chances of Ostwald
ripening effect and improving the stability of the suspension by providing a steric or ionic barrier. Typical examples of stabilizers
used in nanosuspensions are cellulosics,
poloxamer, polysorbates,
lecithin, polyoleate and povidones etc.51
In-vivo biological performance:
The establishment of an in-vitro/in-vivo
correlation and the monitoring of the in-vivo
performance of the drug is an essential part of the study, irrespective of
the route and the delivery system employed. It is of the utmost importance in
the case of intravenously injected nanosuspensions
since the nanosuspensions: a promising drug delivery
strategy in-vivo behaviour of the
drug depends on the organ distribution, which in turn depends on its surface
properties, such as surface hydrophobicity and
interactions with plasma proteins.52-55 In fact, the qualitative and
quantitative composition of the protein absorption pattern observed after the
intravenous injection of nanoparticles is recognized
as the essential factor for organ distribution.52-56 Hence, suitable
techniques have to be used in order to evaluate the surface properties and
protein interactions to get an idea of in-vivo
behaviour. Techniques such as hydrophobic interaction chromatography can be
used to determine surface hydrophobicity,57
whereas 2-D PAGE52 can be employed for the quantitative and
qualitative measurement of protein adsorption after intravenous injection of
drug nanosuspensions in animals.
APPLICATIONS
OF NANOSUSPENSIONS IN DRUG DELIVERY:
Parenteral
administration:
From
the formulation perspective, nanosuspensions meet
almost all the requirements of an ideal drug delivery system for the parenteral route. Since the drug particles are directly nanosized, it becomes easy to process almost all drugs for parenteral administration. Hence, nanosuspensions
enable significant improvement in the parenterally tolerable
dose of the drug, leading to a reduction in the cost of the therapy and also
improved therapeutic performance. The maximum tolerable dose of paclitaxel nanosuspension was
found to be three times higher than the currently marketed Taxol,
which uses Cremophore EL and ethanol to solubilize the drug.58
Nanosuspensions can
be administered via different parenteral
administration routes ranging from intra-articular
via intra peritonal to intravenous injection. For
administration by the parenteral route, the drug
either has to be solubilized or has particle/globule
size below 5μm to avoid capillary blockage. In this regard, liposomes are much more tolerable and versatile in terms of
parenteral delivery. However, they often suffer from
problems such as physical instability, high manufacturing cost and difficulties
in scale-up. Nanosuspensions would be able to solve
the problems mentioned above. In addition, nanosuspensions
have been found to increase the efficacy of parenterally
administered drugs.29
Oral
administration:
The
oral route is the preferred route for drug delivery because of its numerous
well-known advantages. The efficacy or performance of the orally administered
drug generally depends on its solubility and absorption through the
gastrointestinal tract. Hence, a drug candidate that exhibits poor aqueous
solubility and / or dissolution rate limited absorption is believed to possess
slow and/or highly variable oral bioavailability. Danazol
is poorly bioavailable gonadotropin
inhibitor, showed a drastic improvement in bioavailability when administered as
a nanosuspension as compared to the commercial danazol macrosuspension Danocrine. Danazol nanosuspension led to an absolute bioavailability of 82.3%,
where as the marketed danazol suspension Danocrine was 5.2% bioavailable.11
Nanosizing of
drugs can lead to a dramatic increase in their oral absorption and subsequent
bioavailability. Improved bioavailability can be explained by the adhesiveness
of drug nanoparticles to the mucosa, the increased
saturation solubility leading to an increased concentration gradient between gastrointestinal
tract lumen and blood as well as the increased dissolution velocity of the
drug. Aqueous nanosuspensions can be used directly in
a liquid dosage form and a dry dosage form such as tablet or hard gelatin
capsule with pellets. The aqueous nanosuspension can
be used directly in the granulation process or as a wetting agent for preparing
the extrusion mass pellets. A similar process has been reported for
incorporating solid lipid nanoparticles into pellets.
Granulates can also be produced by spray drying of nanosuspensions.29
Ophthalmic
drug delivery:
Nanosuspensions could prove to be vital for
drugs that exhibit poor solubility in lachrymal fluids. Suspensions offer
advantages such as prolonged residence time in a cul-de-sac, which is desirable
for most ocular diseases for effective treatment and avoidance of high tonicity
created by water soluble drugs. Their actual performance depends on the
intrinsic solubility of the drug in lachrymal fluids. Thus the intrinsic
dissolution rate of the drug in lachrymal fluids controls its release and
ocular bioavailability. However, the intrinsic dissolution rate of the drug
will vary because of the constant inflow and outflow of lachrymal fluids. One
example of a nanosuspension intended for ophthalmic
controlled delivery was developed as a polymeric nanosuspension
of ibuprofen.59 This nanosuspension
is successfully prepared using Eudragit RS100 by a
quasi-emulsion and solvent diffusion method.
Nanosuspensions of glucocorticoid
drugs; hydrocortisone, prednisolone and dexamethasone enhance rate, drug absorption and increase
the duration of drug action.60 To achieve sustained release of the
drug for a stipulated time period, nanosuspensions
can be incorporated in a suitable hydro-gel base or mucoadhesive
base or even in ocular inserts. The bio-erodible as well as water
soluble/permeable polymers possessing ocular tolerability61 could be
used to sustain the release of the medication. The polymeric nanosuspension of flurbiprofen
has been successfully formulated using acrylate
polymers such as Eudragit RS 100 and Eudragit RL 100.62-64 The polymeric nanosuspensions have been characterized for drug loading,
particle size, zeta potential, in-vitro drug release, ocular tolerability and in-vivo biological performance. The
designed polymeric nanosuspensions revealed superior in-vivo performance over the existing
marketed formulations and could sustain drug release for 24 h. The scope of
this strategy could be extended by using various polymers with ocular
tolerability.
Pulmonary
drug delivery:
Nanosuspensions may prove to be an
ideal approach for delivering drugs that exhibit poor solubility in pulmonary
secretions. Currently such drugs are delivered as suspension aerosols or as dry
powders by means of dry powder inhalers. The drugs used in suspension aerosols
and dry powder inhalers are often jet milled and have particle sizes of
microns.
Because of the microparticulate nature and wide particle size distribution
of the drug moiety present in suspension aerosols and dry powder inhalers, some
disadvantages are encountered: like limited diffusion and dissolution of the
drug at the site of action, rapid clearance of the drug from the lungs, less
residence time for the drugs, unwanted deposition of the drug particles in pharynx
and mouth. 65,66
The ability of nanosuspensions to offer quick
onset of action initially and then controlled release of the active moiety is
highly beneficial and is required by most pulmonary diseases. Moreover, as nanosuspensions generally contain a very low fraction of microparticulate drug, they prevent unwanted deposition of
particles in the mouth and pharynx, leading to decreased local and systemic
side-effects of the drug. Additionally, because of the nanoparticulate
nature and uniform size distribution of nanosuspensions,
it is very likely that in each aerosol droplet at least one drug nanoparticle is contained, leading to even distribution of
the drug in the lungs as compared to the microparticulate
form of the drug. In conventional suspension aerosols many droplets are drug
free and others are highly loaded with the drug, leading to uneven delivery and
distribution of the drug in the lungs. Nanosuspensions
could be used in all available types of nebulizer. However, the extent of
influence exerted by the nebulizer type as well as the nebulization
process on the particle size of nanosuspensions
should be ascertained.
Bioavailability
enhancement:
Drug with poor
solubility or permeability in gastrointestinal tract leads to poor oral
bioavailability. Nanosuspension resolves the problem of poor
bioavailability by solving the problem of poor solubility, and poor
permeability across the membranes. Dissolution rate was increased in diclofenac when formulated in nanosuspension
form from 25% to 50% in SGF and H2O while in case of SIF it was
increased from 10% to 35% as compared to coarse suspension.67
Bioavailability of poorly
soluble, a COX-2 inhibitor, celecoxib was improved
using a nanosuspension formulation. The crystalline nanosized celecoxib alone or in
tablet showed a dramatic increase of dissolution rate and extent compared to
micronized tablet. Spironolactone and budesonide are poorly soluble drugs. The higher flux
contributes to the higher bioavailability of nanosuspension
formulation. The bioavailability of poorly soluble fenofibrate
following oral administration was increased compared to the suspensions of
micronized fenofibrate.68
Significant difference (p<
0.05) was observed between the fluxes from saturated solution Vs nanosuspension at all concentrations of surfactant. Oral
administration of micronized Amphotericin B did not
show any significant effect. However administration in nanosuspension
form, showed a significant reduction (P < 0.5%) of the liver parasite load
by 28.6%, it indicates that the nanosuspension of amphotericin B has high systemic effect and superior oral
uptake in nanosuspension form.69
The poor oral bioavailability
of the drug may be due to poor solubility, poor permeability or poor stability
in the gastrointestinal tract (GIT). Nanosuspensions
resolve the problem of poor bioavailability by solving the twin problems of
poor solubility and poor permeability across the membrane. Bioavailability of
poorly soluble oleanolic acid, a hepato-protective
agent, was improved using a nanosuspension
formulation. The therapeutic effect was significantly enhanced, which indicated
higher bioavailability. This was due to the faster dissolution (90% in 20 min)
of the lyophilized nanosuspension powder when
compared with the dissolution from a coarse powder (15% in 20 min).29
Target
drug delivery:
Nanosuspensions can also be used
for targeted delivery as their surface properties and in vivo behavior can easily be altered by changing either the
stabilizer or the milieu. Their versatility, ease of scale up and commercial
product enable the development of commercial viable nanosuspensions
for targeted delivery. The engineering of stealth nanosuspensions
by using various surface coatings for active or passive targeting of the
desired site is the future of targeted drug delivery systems. Targeting of Cryptosporidium
parvum, the organism responsible for
cryptosporidiosis, was achieved by using surface modified mucoadhesive
nanosuspensions of bupravaquone.70,71 Similarly, conditions such as pulmonary aspergillosis can easily be targeted by using suitable drug
candidates, such as amphotericin B, in the form of
pulmonary nanosuspensions instead of using stealth
liposomes.72(Review 8)
Nanosuspensions can
also be used for targeting as their surface properties and changing of the
stabilizer can easily alter the in vivo
behavior. The drug will be up taken by the mononuclear phagocytic
system to allow regional-specific delivery. This can be used for targeting
anti-mycobacterial, fungal or leishmanial
drugs to the macrophages if the infectious pathogen is persisting
intracellularly.73
Topical
formulations:
Drug nanoparticles
can be incorporated into creams and water-free ointments. The nanocrystalline form leads to an increased saturation
solubility of the drug in the topical dosage form, thus enhancing the diffusion
of the drug into the skin.74-78
Mucoadhesion of the nanoparticles:
Nanosuspension containing drug nanoparticles orally diffuse into the liquid media and
rapidly encounter the mucosal surface. The particles are immobilized at the
intestinal surface by an adhesion mechanism referred to as "bioadhesion." From this moment on, the concentrated
suspension acts as a reservoir of particles and an adsorption process takes
place very rapidly. The direct contact of the particles with the intestinal
cells through a bioadhesive phase is the first step
before particle absorption.66 The
adhesiveness of the nanosuspensions not only helps to
improve bioavailability but also improves targeting of the parasites persisting
in the GIT.
MARKETED
PRODUCTS BASED ON NANOSUSPENSION:
All the products based on nanosuspension
have been approved by the FDA from the year 2000 on. All listed products are
based on top-down approaches, eight relying on media milling and one on high-
pressure homogenization. Although the bottom-up approaches hold tremendous
potential with respect to improving bioavailability in obtaining smaller
particle sizes (< 100nm) and amorphous drug particles, no commercial
application of these systems has yet been realized. A third remarkable point is
that all commercial products are intended for oral delivery. This is an
illustration of the general preference of the oral route, since it avoids the
pain and discomfort associated with injections and is more attractive from a
marketing and patient compliance perspective. Finally, the major advantage of nanocrystals for oral delivery is generally regarded as
being on the increased specific surface area of the particles. However, EMEND®
and TriglideTM are formulated as nanosuspension to reduce fed/fasted variability.79
CONCLUSION:
Nanotechnology is an
incredible field in the medicine. Since solubility is a crucial factor for drug
effectiveness, it is a challenging task to formulate any poorly soluble drug in
the industry in conventional dosage forms. Nano-technique
is simple; fewer requirements of excipients are there
for formulation of dosage form.
Attractive features, such as reduction of particles size up to submicron
level lead to a significant increase in dissolution velocity as well as
saturation solubility. Improved bio-adhesiveness, versatility in surface
modification and ease of post-production processing have
widened the applications of nanosuspensions for
various routes. Nanosuspension technology can be
combined with traditional dosage forms: tablets, capsules, pellets and also can
be used for parenteral products. Production
techniques such as media milling and high-pressure homogenization have been
successfully employed for large scale production of nanosuspensions.
The advances in production methodologies using emulsions or micro emulsions as
templates and precipitation method have provided still simpler approaches for
production but with limitations. Further investigation in this regard is still
essential. Some of the patented commercially productive technologies have been
reviewed and if the patent period ends for such techniques there would be a
revolutionary advancement in formulation of poorly water soluble drugs.
Table 2: Current marketed
pharmaceutical products based on nanocrystals.80
|
Product |
Drug Compound |
Company |
Manufacturing Technique |
Technology |
|
RAPAMUNE® |
Sirolimus |
Wyeth |
MM |
Elan Nanocrystals® |
|
EMEND® |
Aprepitant |
Merck |
MM |
Elan Nanocrystals® |
|
TriCor® |
Fenofibrate |
Abbott |
MM |
Elan Nanocrystals® |
|
MEGACE®ES |
Megestrol Acetate |
PAR
Pharmaceutical |
MM |
Elan Nanocrystals® |
|
Avinza® |
Morphine
Sulphate |
King
Pharmaceutical |
MM |
Elan Nanocrystals® |
|
Focalin®XR |
Dexmethylphenidate Hydrochloride |
Novartis |
MM |
Elan Nanocrystals® |
|
Ritalin®LA |
Methylphenidate
Hydrochloride |
Novartis |
MM |
Elan Nanocrystals® |
|
Zanaflex CapsulesTM |
Tizanidine Hydrochloride |
Acorda |
MM |
Elan Nanocrystals® |
|
TriglideTM |
Fenofibrate |
First
Horizon Pharmaceutical |
HPH |
Skye
Pharma IDD® - P Technology |
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2008;364: 64-75
80.
Mauludin R. Nanosuspension of poorly soluble drugs for oral
administration. Ph D Thesis. Free University of Berlin.
Received on 28.10.2012 Accepted
on 12.11.2012
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