Formulation and Evaluation of Controlled
Release Tablets of Antiepileptic Drugs
Narkhede Bhalchandra Gangadhar*
Institute of Pharmaceutical Science & Research
centre, Bhagwant University, AJMER
*Corresponding
Author E-mail:
ABSTRACT:
Antiepileptic, moisture sensitive drug has been made to prepare a
controlled release matrix tablet by Wet granulation method and applied a
moisture barrier coating to prevent its degradation due to moisture. The combination of hydrophilic polymer such
as Hydroxy propyl methyl
cellulose and hydrophobic polymer such as Ethyl cellulose in the ratio of 10:1
can be utilized for designing and development of controlled release solid
dosage form and It has been also evaluated coating of core tablet with Opadry violet followed by eudragit
E100 with different ratio and wait gain weight gain
of tabletfor the best coating materials for moisture
protection and also compared with marketed product. The Batch contained HPMC
125 mg and ethyl cellulose 12 mg per tablet showed 94.8% drug release at the
end of 18 hrs and F2 value was 79.28. So it showed more comparable dissolution
profile with respect to marketed product. When it coated with Opadry violet (4%) followed by Eudragit
E100 coating (4%) was observed to remain intact after 6 days. The developed
controlled release table of antiepileptic drug was found to be equivalent with
regard to dissolution profile with marketed product and shows promising
moisture protecting Barrier for moisture sensitive antiepileptic drug.
KEYWORDS: Antiepileptic
drug, moisture protecting, controlled release, wet granulation.
1. INTRODUCTION:
1.1 Epilepsy
An epileptic
seizure itself is one of the many pathological forms of reaction which can take
place in the brain; it is the brain’s "response" or reaction to a
disturbing, irritating or damaging stimulus. This reaction to the stimulus is
accompanied by abnormal electrochemical excitatory processes in the cerebral
nerve cells. This pathological process takes place when suddenly an unnaturally
large number of nerve cells are stimulated simultaneously, causing a difference
in voltage between the outer side of the cell wall and the inside of the cell
(membrane potential). This voltage difference is then suddenly discharged,
creating a kind of "storm in the brain", or, to put it another
way, "making a fuse blow".1
1.1.1
Symptoms4
Early
Symptoms (auras or warnings)
Unusual
smell, sound, taste, or visual perception, Fear/panic, Dizziness, headache,
light headedness, nausea, numbness, sometimes no warnings.
Seizure Symptoms
Confusion,
loss of consciousness, spaceyness, Visual, smelling,
and/or hearing difficulties, Twitching, shaking, stiffening, tongue biting,
incontinence, falling, drooling, eyelid fluttering.
After Seizure
Symptom
Confusion,
memory loss, Writing difficulties, Depression, fear, frustration/shame, Nausea,
headache, pain, thirst, weakness, Injuries, Exhaustion/sleeping.
1.1.3 Types 6
a) Absence
(petit mal): It is most
common in children. It is characterized by a blank stare lasting about half a
minute; the person appears to be daydreaming. During this type of seizure, the
individual is unaware of his or her surroundings.
b) Atonic (drop attack): A childhood seizure in which the child loses consciousness for
about ten seconds and usually falls to the ground because of a complete loss of
muscle tone.
c) Complex
partial (temporal lobe): A
blank stare, random activity, and a chewing motion are characteristic of this
type of seizure. The person may be dazed and unaware of his or her
surroundings, and may act oddly. There is no memory of this seizure. A person
may experience a distinctive warning sign called an aura before this type of
seizure.
d)
Generalized tonic-clonic (grand mal): It is characterized by sudden cries, a
fall, and rigidity and jerking of the muscles, shallow breathing, and bluish
skin. Loss of bladder control is possible. The seizure usually lasts two to
five minutes, and is followed by confusion, fatigue, and/or memory loss. It can
be frightening to witness, especially for the first-time observer.
e) Myoclonic: Brief, massive muscle jerks occur.
f) Simple
partial (Jacksonian): Jerking begins in the fingers and toes
and progresses up through the body. The person remains conscious.
g) Simple
partial (sensory): The
person may see, hear, or sense things that do not exist. This may occur as a
preliminary symptom of generalized seizure.
1.2
Controlled release Drug delivery system
Conventional
drug therapy requires periodic doses of therapeutic agents. These agents are
formulated to produce maximum stability, activity and bioavailability. For most
drugs, conventional methods of drug administration are effective, but some
drugs are unstable or toxic and have narrow therapeutic ranges. Some drugs also
possess solubility problems. In such cases, a method of continuous
administration of therapeutic agent is desirable to maintain fixed plasma
levels
To overcome
these problems, controlled drug delivery systems were introduced three decades
ago. These delivery systems have a number of advantages over traditional
systems such as improved efficiency, reduced toxicity, and improved patient
convenience. The main goal of controlled drug delivery systems is to improve
the effectiveness of drug therapies.8
The oral controlled-release system shows a typical pattern of drug
release in which the drug concentration is maintained in the therapeutic window
for a prolonged period of time, thereby ensuring sustained therapeutic action.
Thus, the release commences as soon as the dosage form is administered as in
the case of conventional dosage forms. Controlled drug delivery is delivery of
drug at a rate or at a location determined by needs of body or disease state
over a specified period of time. Ideally two main objectives exist for these
systems: Spatial delivery, which is related to the control over the location of
drug release. Temporal drug delivery, in which the drug is delivered over an
extended period of time during treatment.9, 10
Advantages of
Controlled Drug Delivery System 8, 11, 12
· Avoid patient compliance problems.
· Employ less total drug.
· Minimize or eliminate local rate effects.
· Minimize or eliminate systemic side effects.
· Obtain less potentiation or reduction in drug
activity with chronic use.
· Minimize drug accumulation with chronic dosing.
· Improve efficiency in treatment.
· Cure or control condition more promptly.
· Improve control of condition, i.e., reduce fluctuation in drug level.
· Improve bioavailability of some drugs.
· Make use of special effects, e.g. sustained-release aspirin for morning
relief of arthritis by dosing before bedtime.
· Economy.
1.2.1 Types
of Non-immediate release drug delivery system
The conventional dosage forms are immediate release type. Non-immediate
release delivery systems may be divided conveniently into three categories: 12-16
a) Delayed
release drug delivery systems:
Repeat action DDS
Timed release DDS
b) Sustained
release drug delivery systems:
Controlled release DDS
Prolonged release DDS
c) Site
specific and receptor release drug delivery systems:
Organ targeting DDS
Cellular targeting DDS
Sub cellular targeting DDS
1.2.2
Classification of controlled release systems
(A)Monolithic
Systems (Matrix System)
Monolithic (matrix) devices are the most common of the devices for
controlling the release of drugs. This is because they are easy to fabricate,
compared to reservoir devices, and there is not the danger of an accidental
high dosage that could result from the rupture of the membrane of a reservoir
device. In such a device the active agent is present as dispersion within the
polymer matrix, and they are formed by the compression of a polymer/drug
mixture or by dissolution or melting. The dosage release properties of
monolithic devices may be dependent upon the solubility of the drug in the
polymer matrix or, in the case of porous matrixes, the solubility in the sink
solution within the particle's pore network, and also the tortuosity
of the network (to a greater extent than the permeability of the film),
dependent on whether the drug is dispersed in the polymer or dissolved in the
polymer. For low loadings of drug, (0 to 5% W/V) the drug will be released by a
solution-diffusion mechanism (in the absence of pores).
• Diffusion controlled by Flick’s law.
Where,
J = flux of the drug across a membrane in the direction of decreasing
concentration,
D = Diffusion coefficient of the drug, and dCm /dx = Change in the
concentration of the drug in the membrane.
Figure: 1.5 Rate Control: Matrix System
(B) Reservoir
Systems
A typical approach to controlled release is to encapsulate or contain the
drug entirely e.g., as a core within a polymer film or coat (i.e.,
microcapsules or spray/pan coated cores). The various factors that can affect
the diffusion process may readily be applied to reservoir devices (e.g., the
effects of additives, polymer functionality {and, hence, sinksolution
pH} porosity, film casting conditions, etc.) and, hence, the choice of polymer
must be an important consideration in the development of reservoir devices.
Modeling the release characteristics of reservoir devices (and monolithic
devices) in which the transport of the drug is by a solution-diffusion
mechanism therefore typically involves a solution to (unsteady-state
conditions; concentration dependent flux) for the relevant boundary conditions.
When the device contains dissolved active agent, the rate of release decreases
exponentially with time as the concentration (activity) of the agent (i.e., the
driving force for release) within the device decreases (i.e., first order
release). If, however, the active agent is in a saturated suspension, then the
driving force for release is kept constant (zero order) until the device is no
longer saturated. Alternatively the release-rate kinetics may be desorption
controlled, and a function of the square root of time. 22-25
4.1.3 Materials are used in present study with use and
supplier/vendor name:
Table 4.1 Materials are used in present study with use and
supplier/vendor name
Sr. No. |
Ingredient
Name |
Purpose of
Use |
Supplier/Vendor Name |
1 |
Valproic
acid |
API |
Anjan
Drug PVT.LTD.Chennai |
2 |
Sodium valproate |
API |
Alembic. PVT.LTD |
3 |
HPMC |
Rate retardant
polymer |
DOW |
4 |
Ethyl cellulose
20 cps |
Rate retardant
polymer |
Signet Chemical Corporation Pvt.
Ltd. |
5 |
Colloidal Silicon Dioxide (Aerosil 200) |
Glidant |
Signet Chemical Corporation Pvt.
Ltd. |
6 |
Hydated
Silica |
Adsorbent |
Nagase Singapore
Pvt.Ltd. |
7 |
Magnesium Stearate |
Lubricant |
Signet Chemical Corporation Pvt.
Ltd. |
8 |
HPMC (Methocel
E 15 LV) |
SealCoat |
Colorcon
Asia Pvt. Ltd. |
9 |
Glycerol Ph. Eur |
Plastisizer |
Teknirvana Tradelink Pvt.
Ltd. |
10 |
Titanium Dioxide USP |
Opacifier |
Signet Chemical Corporation Pvt.
Ltd. |
11 |
Methyl alcohol
BP |
Solvent |
Finar
Chemicals Ltd. |
12 |
Eudragit E 100 |
Moisture barrier
coat |
S. Zaveri Pharmakem Pvt. Ltd. |
13 |
Eudragit NE 30 D |
Moisture barrier
coat |
S. Zaveri Pharmakem Pvt. Ltd. |
14 |
Talc Micronized Ph. Eur. (Luzenac) |
Glidant
in Coating |
Signet Chemical Corporation Pvt.
Ltd. |
15 |
Opadry-amb (OY-B- 28920) |
Moisture barrier
coat |
Colorcon
Asia Pvt. Ltd. |
16 |
Insta Coat Moist Shield (ICR-MS-0310) |
Moisture barrier
coat |
Ideal cure Pvt.
Ltd. |
17 |
Opadry yellow (03B82943) |
Moisture barrier
coat |
Colorcon
Asia Pvt. Ltd. |
18 |
OpadryWhite (03F58991) |
Moisture barrier
coat |
Colorcon
Asia Pvt. Ltd. |
19 |
Opadry
Clear (03F9016) |
Moisture barrier
coat |
Colorcon
Asia Pvt. Ltd. |
20 |
Opadry Violet (OY-S- 6705) |
Moisture barrier
coat |
Colorcon
Asia Pvt. Ltd. |
4.2 Methodologies that are adopted in present work
4.2.1 Pre-formulation studies:
4.2.1.1 Solubility:
Add measured volumes of different medias
at physiological pH to 1 gm of API (Antiepileptic drug + its sodium salt) until
it dissolve and produce saturated solution. Calculate the mg of API that goes
into per ml of solvent or media. Solubility is carried out at temperature
between 15-25° C
4.2.1.2 Drug-Excipients Compatibility
study:
DSC study was
carried out using DSC TA-60 instrument (M/s Shimadzu) to check the
compatibility of ingredients with drug. DSC thermograms
of pure drug, physical mixtures of drug and each excipient
and final formulation were studied for their interactions. DSC thermograms were taken.
Procedure :Samples were placed in pierced aluminum pans and hold for 1 minute
at 50şC and then heated gradually at 10şC min-1 from 50şC to 350şC. The onsets
of melting points were calculated by the instrument.
4.2.2 Method for Evaluation of blend ready for compression
4.2.2.1 % Loss on drying:
On wet-weight basis the water content of materials is calculated
as a percentage of the weight of the wet solid. Loss on Dry is an expression of
moisture content on a wet-weight basis, which is calculated as follows:
%
LOD = wt. of water in sample /total wt. of wet sample x 100
A weighed sample is placed on the moisture balance and allowed to
dry until it is at constant weight. The water lost by evaporation is read directly
from the percent LOD scale.
4.2.2.2 Flow Property:
I. Bulk Density:
a) Loose Bulk Density: Weigh
accurately 25 g of drug (M), which was previously passed through 20 # sieve and
transferred in 100 ml graduated cylinder. Carefully level the powder without
compacting, and read the unsettled apparent volume (V0).
Calculate the apparent bulk density in gm/ml by the following
formula
b) Tapped bulk density: Weigh accurately 25 g of drug,
which was previously passed through 20 # sieve and transfer in 100 ml graduated
cylinder. Then mechanically tap the cylinder containing the sample by raising
the cylinder and allowing it to drop under its own weight using mechanically
tapped density tester that provides a fixed drop of 14± 2 mm at a nominal rate
of 300 drops per minute. Tap the cylinder for 500 times initially and measure
the tapped volume (V1) to the nearest graduated units, repeat the tapping an
additional 750 times and measure the tapped volume (V2) to the nearest
graduated units. If the difference between the two volumes is less than 2% then
final the volume (V2).Calculate the tapped bulk density in gm/ml by the
following formula
II. Carr’s Index
The Compressibility Index of the powder blend was determined by
Carr’s compressibility index. It is a simple test to evaluate the BD and TD of
a powder and the rate at which it packed down. The formula for Carr’s Index is
as below:
III. Hausne r’s
Ratio
The Hausner’s ratio is a number that is
correlated to the flowability of a powder or granular
material.
IV. Angle of repose
The angle of repose of API powder was determined by the funnel
method. The accurately weight powder blend were taken in the funnel. The height
of the funnel was adjusted in such a way the tip of the funnel just touched the
apex of the powder blend. The powder blend was allowed to flow through the
funnel freely on to the surface. The diameter of the powder cone was measured
and angle of repose was calculated using the following equation.
Table 4.2 Effect of Angle of repose (Φ) on Flow property
Angle of Repose (Φ) |
Type of Flow |
< 20 |
Excellent |
20-30 |
Good |
30-34 |
Passable |
>35 |
Very poor |
4.2.2.3 Method for Particle size distribution:
Particle size distribution was carried out by sieving method. The procedure
involves the mechanical shaking of a sample through a series of successively
smaller sieve. The size of particles retained on the sieve is taken as the
arithmetic or geometric mean of the two sieves.
4.2.2.4 Blend Uniformity:
As shown in figure 5.6 and table 5.14, samples (in duplicate) are
withdrawn from 10 different locations after the lubrication stage to validate
the mixing of the API with the excipients with the
help of sampling rod. If RSD is < 5.0, for n = 10, indicates that all blends
for compression are homogenous with respect to the distribution of API,
indicating good mixing is achieved.
4.2.3 Method for preparation of CR tablet of Antiepileptic drug
Tablets are prepared by Wet granulation method. In Wet granulation
method, drug and excipients are sifted through 40 #,
then blending of drug and other excipients are
carried out. Prepared binder solution is slowly added into blend to form a
cohesive mass, which is passed through 8-12 # using Oscillating granulator.
Drying of granules are carried out using tray drier or FBD at or below 60° C.
then dried granules are passed through #. Mix and lubricated the sieved
granules in blender, which are ready for compression. Then blend is compressed
into tablet using Rotatory compression machine. Coating
of tablets is carried out by using Gansons Coater.
4.2.4 Methods for Evaluation of Tablet
Prepared tablets were evaluated for certain physical properties
like Tablet wt. variation, %Assay, hardness, friability, dissolution study etc.
Tablet weight variation: Every individual tablet in a batch should be in uniform weight and
weight variation within permissible limits. Weight control is based on a sample
of 20 tablets. Twenty tablets were randomly selected and accurately weighed
using an electronic balance (Metteler Toledo
electronic balance:Model PG
03-S). The results are expressed as mean values of 20 determinations.
Dimensions: The
thickness of ten randomly selected matrix tablets was determined using a
digital vernier caliper (mitutoyo).
The results are expressed as mean values of 10 determinations.
Hardness: The
hardness of the tablets was determined using a Hardness testing
apparatus (Batch top Tablet Tester, Model: 5y,
tablet tester, Dr. Schleuniger Pharmatron).
Friability: The
friability of the tablets was measured in a Roche friabilator
(Model:ED- 2, Electrolab). Tablets of a known weight (W0) or a sample of
10 tablets are dedusted in a drum for a fixed time
(100 revolutions) and weighed (W) again. Percentage friability was calculated
from the loss in weight as given in equation as below. The weight loss should
not be more than 1 % w/w.
% Friability = (W0
- W)/W0 * 100
4.2.5 % Assay of prepared tablet:
% Assay of prepared tablet was carried out by Chromatographic
method using Liquid chromatograph. (Model: LC-2010C
HT, Shimadzu).
Preparation of Buffer solution 1:
Dissolve 0.4 gm of Citric acid monohydrate and 4 gm anhydrous
disodium hydrogen phosphate in 1000 ml of water.
Preparation of Buffer solution 2:
Dissolve 6.8 gm of Potassium dihydrogen
phosphate and 1.7 gm sodium hydroxide in 1000 ml of water and adjust the pH to
7.5 with phosphoric acid.
Buffer solution: Mix equal volumes of Buffer solution 1 and Buffer solution 2
and mix.
Preparation of Mobile Phase:
Prepare a mixture of buffer solution and Acitonitrile
in the ratio of 70:30. Adjust the Ph to 2.5 with phosphoric acid and mix.
Standard preparation:
Weigh accurately about 87 mg of standard drug (Antiepileptic drug)
working standard and transfer to a 100 ml volumetric flask. Dilute to volume
with water and mix.
Sample preparation:
Accurately weigh 20 tablets and calculate the average weight.
Powder the tablets and immediately transfer a quantity of powder equivalent to
2500 mg of Sodium salt of VALPROIC ACID into a 250 ml volumetric flask. Add 125
ml of Acetonitrile and sonicate
for 45 mins with intermittent shaking. Cool and
dilute to volume with water and mix. Dilute 5 ml of this solution to 50 ml with
water and mix. Filter this solution through 0.45 μ Millipore PVDF filter,
discarding first few ml of the filtrate.
Chromatographic system:
Column :Nova pack Phenyl, 150 mm x 3.9 mm, 4μ
Detector : 210 nm
Flow rate : 1.2 ml/min
Injection volume: 50μl
Temperature : 45 şC
System suitability:
Chromatograph the standard preparation and record the peak
responses. The column efficiency determined for analyte
peak is not less than 2000 theoretical plate and the tailing factor for analyte peak is not more than 2.0. The relative standard
deviation for five replicate standard injections is not more than 2.0 %.
Procedure:
Separately inject mobile phase, dissolution medium, standard and
sample preparation in single into the chromatograph, record the chromatograms
and measure the responses for the measure peak. Calculate quantity in
percentage of sodium salt of AED determined by using following formula.
AT
WS DT P
144.2
% Sodium salt of AED = ------ X ------- X
------- X ------X ------ X 100
AS
DS LC 100
166.2 -- (6)
Where,
AT = Peak area of sample injection,
AS = Peak area of standard injection,
DS = Dilution of standard,
DT = Dilution of sample,
WS = Weight of working standard taken in mg
LC = Label claim,
P = Percentage purity of working standard,
144.2 = Molecular weight of Valproic
acid,
166.2 = Molecular weight of Sodium valproate.
4.2.6 Method for In vitro dissolution study
Dissolution tests were performed in a USP Dissolution Tester
Apparatus I (Basket method) (TDT-08 L, Electrolab,
Mumbai, India.) at 37 ± 0.5°C. The baskets were rotated at a speed of 100 rpm.
The prepared tablets, in addition to commercially available Epilim
CR 500mg tablets (Sanofi-Synthelab Ltd., South
Africa), were placed in the baskets and then submerged into 500 ml of 0.1 N HCl solution (pH 1.2) for 45 mins. These were then transferred to 900 ml of phosphate
buffer (pH 7.5) and continue dissolution. Automated sampling of aliquots, at
time intervals of 45 mins, 2, 4, 6, 8, 10, 12, 14,
16, and 18 hrs was transferred HPLC, where the content of drug was determined
as an area of peak. Peak area of sample and standard were put into below
equation to calculate the % of drug release.
Acid Phase: 500
ml, 0.1 N HCL
Buffer phase: 900
ml, 7.5 PH Phosphate Buffer, 0.05M
RPM: 100 rpm
Apparatus: USP
type 1(Basket)
Time point: 45
mins, 2, 3, 4, 6, 8, 10, 12, 14,16,
18 hrs.
Temperature: 37°C
± 0.5°C
Preparation of dissolution medium: Dissolve 68 gm of Potassium Di hydrogen
phosphate in 10 liters DM water; adjust the pH to 7.5 with sodium hydroxide
solution and mix.
Preparation of Mobile Phase:
Prepare a mixture of buffer solution and Acito
nitrile in the ratio of 70:30. Adjust the pH to 2.5
with phosphoric acid and mix. Transfer an accurately weighed quantity of about
60 mg of sodium salt of AED working standard into a 100 ml volumetric flask.
Add about 50 ml of dissolution medium and sonicate to
dissolve. Make a volume up to the mark with dissolution medium and mix.
Standard preparation:
Weigh accurately about 55 mg of sodium salt of AED working
standard and transfer to a 100 ml volumetric flask. Add 50 ml of the
dissolution medium and sonicate to dissolve. Cool and
dilute to volume with the dissolution medium and mix.
Chromatographic system:
Column :Nova pack Phenyl, 150 mm x 3.9 mm, 4μ
Detector : 210 nm
Flow rate : 1.2 ml/min
Injection volume: 50μl
Temperature : 45 şC
System suitability:
Chromatograph the standard preparation and record the peak
responses. The column efficiency determined for analyte
peak is not less than 2000 theoretical plate and the tailing factor for analyte peak is not more than 2.0. The relative standard
deviation for five replicate standard injections is not more than 2.0 %.
Procedure:
Separately inject mobile phase, dissolution medium, standard and
sample preparation in single into the chromatograph, record the chromatograms
and measure the responses for the measure peak. Calculate quantity in
percentage of sodium salt of AED determined by using following formula.
AT WS DT P
144.2
% Sodium valproate=
------ X ------- X ------- X ------X ------ X 100
AS
DS LC 100
166.2 ---- (7)
Where,
AT = Peak area of sample injection,
AS = Peak area of standard injection,
DS = Dilution of standard,
DT = Dilution of sample,
WS = Weight of working standard taken in mg
LC = Label claim,
P = Percentage purity of working standard,
144.2 = Molecular weight of Valproic
acid,
166.2 = Molecular weight of Sodium valproate.
4.2.7 Comparison of In vitro dissolution of prepared tablet with
Market product
The similarity factor (f2) given by SUPAC guidelines for modified
release dosage form was used as a basis to compare dissolution profile. The
dissolution profiles are considered to be similar when f2 is between 50 and
100. A value of 100% for the similarity factor suggests that the test and
reference profiles are identical. This similarity factor was calculated by
following formula,
f2= 50 x
log {[1+(1/n)∑t=1n ( Rt - Tt
)2]-0.5 x 100}
Where, n is the number of dissolution time and Rt and Tt
are the reference and test dissolution values at time t.
Table 4: Specification of Similarity
factor value and its significance
Similarity factor (f2) |
Significance |
< 50 |
Test and reference profiles are dissimilar |
50 – 100 |
Test and reference release profiles are similar |
100 |
Test and reference release profiles are identical |
> 100 |
The equation yields a negative value |
A value of 100% for the similarity factor suggests that the test
and reference profiles are identical. Values between 50 and 100 indicate that
the dissolution profiles are similar whilst smaller values imply an increase in
dissimilarity between release profiles.
4.2.8 Stability study
The stability study was carried out for selected formulation as
per ICH guidelines. Various ICH storage conditions are available which are as
250C ± 20C (60% ± 5%RH), 300C ± 20C (65% ± 5%RH) and 400C ± 20C (75% ± 5%RH).
The tablets of the final formulation were placed in HDPE container and stored
at various storage conditions for a period of 1month. The samples were analyzed
for physical appearance, In-vitro dissolution, assay and RS at regular
interval.
5.0
Experimental work:
To develop a controlled release matrix tablet of Antiepileptic
drug using combination of hydrophilic and hydrophobic rate retardant material
by wet granulation technology that gives desired in-vitro release profile
comparable to market product . The strength to be developed is 500 mg/tablet.
5.1 Selection of Excipients
Excipients for controlled release matrix tablet of
Antiepileptic drug were selected based on the data collected during the
literature survey.
5.2 Formulation development process
The present formulation of controlled release matrix tablet of
Antiepileptic drug was developed by previously taken preliminary batches that
give the desired in-vitro drug release profile comparable to market product.
All batches were taken by the defined manufacturing process.
5.3 Pre-formulation Study:
5.3.1 Description of API:
API was evaluated by physical
appearance.
Refer section 5.1.1
5.3.2 Solubility of API:
Refer section 5.2.1.1
5.3.3 Drug-Excipients Compatibility
study:
As shown in table 6.1, Pure API, excipients
and API with excipients were filled in vials and as
per shown in table 6.2 few were sealed with rubber closure and aluminum tip for
‘Closed’ condition, while others were remained open for ‘Open’ condition. Each
set of 11 vials for open and closed conditions was placed as ‘INITIAL’ at room temperature
and as 40°C ± 2°C / 75% RH ± 5% RH and 50°C ± 2°C / 80% RH ± 5% RH in stability
chamber (Thermolab stability chamber, Mumbai, India)
for time period of 1 month. After 1 month, Samples were withdrawn from
stability chamber for analysis.
Table 5.1 Ratio of API with Excipients for Compatibility study
Sr No. |
Ingredients |
Ratio |
1 |
API (Valporic acid + Sodium Valporate) (1 : 2.3) |
1 |
2 |
HPMC (MethocelK 4 M) |
1 |
3 |
Ethyl cellulose 20 cps |
1 |
4 |
Colloidal Silicon Dioxide (Aerosil
200) |
1 |
5 |
Hydrated Silica (Sylysia 350 FCP) |
1 |
6 |
Magnesium Stearate |
1 |
7 |
API + HPMC (MethocelK 4 M) |
1:0.5 |
8 |
API + Ethyl cellulose 20 cps |
1:0.1 |
9 |
API + Colloidal Silicon Dioxide (Aerosil
200) |
1:0.01 |
10 |
API + Hydrated Silica (Sylysia 350
FCP) |
1:0.3 |
11 |
API + MagnesiumStearate |
1:0.02 |
Table 5.2 Storage condition for Drug-Excipients Compatibility study
Sr No. |
Conditions |
Time period |
|
1 |
INITIAL |
Open |
1 Month |
Closed |
1 Month |
||
2 |
40°C ± 2°C / 75% RH ± 5% RH |
Open |
1 Month |
Closed |
1 Month |
||
3 |
50°C ± 2°C / 80% RH ± 5% RH |
Closed |
1 Month |
Refer section 5.2.1.2 for method for analysis of samples.
5.3.4 Flow properties:
Refer section 5.2.3.2 for method.
5.3.5 Melting point of API:
Melting point of API (AED + Sodium salt of AED) and Blend ready
for compression was carried out using DSC.
DSC study was
carried out using DSC TA-60 instrument (M/s Shimadzu) to check the M.P. of
mixture of drugs and blend. DSC thermograms were
taken.
Procedure: Samples
were placed in pierced aluminum pans and hold for 1 minute at 50şC and then heated
gradually at 10şC min-1 from 50şC to 200şC. The onsets of melting points were
calculated by the instrument.
5.4 Method for preparation of CR tablet of Antiepileptic drug:
Antiepileptic drug CR tablets were prepared by wet granulation
technique.
i) Dispensing: All the materials was Dispensed as per
required weight.
ii) Binder Preparation: Antiepileptic drug (liquid in nature) was transferred in a
stainless steal container. Propeller blade of Lab
stirrer (Rimi motors Ltd.) was placed in container
and started at high speed until a vortex was formed. Ethyl cellulose was added
to AED slowly into vortex and continued stirring until a clear solution was
observed.
iii) Sifting: Sodium
salt of Drug, HPMC K 4 M, Aerosil 200 and Hydrated
silica (Sylysia 350 FCP) were passed through 10#
sieve and transferred into RMG (Rapid Mixer Granulator, Saral
motors Ltd., 3 Liters)
iv) Wet granulation:
a) Dry Mixing:
All the above ingredients were mixed for 10 mins with
slow Impeller (150 RPM) and chopper off.
b) Binder addition: Prepared Binder was added into the mixture of ingredients within 2
mins with slow Impeller (150 RPM) and slow Chopper
(1500 RPM). Then discharge the materials.
v) Drying: Drying
of materials was carried out by using FBD (Fluid Bed Dryer, Alliance
engineering Co., Model:-E 200) with Inlet air Temperature NMT 60 °C and Outlet
air Temperature NMT 40 °C until % LOD (By IR/moisture halogen analyser) less than 1% was achieved.
vi) Blending: Dried
granules and Hydrated silica (Sylysia
350 FCP) was transferred into cage blender and blending was carried out for 30 mins. Blend was carefully packed in double line poly bag
with alu-alu pouches, silica gel 100G Blue was added
between two poly bags and sealed the bag to protect from moisture. The blend
was quarantined for approximately 12 hrs or more.
vii) Screening: Granules was passed through OG (Oscillating Granulator, CMJ-08, Cadmech machinery Co. Pvt. Ld., Ahmedabad) equipped with
16#.
viii) Blending and Lubrication: Size reduced granules were transferred into Cage blender
(Model: SS 316, Bectochem consultants and engineering
PVT Ltd.). Blending of materials was carried out for 5 mins.
After blending, Magnesium stearate (60# sieved), was
added to blend and mix again for 5 mins, packed and
labeled it.
ix) Compression: Humidity in compression area was controlled below 30 % RH using
dehumidifier (Tropical nortec, model No. TM 3000SS, Worli, Mumbai). The
prepared blend was compressed (using 18 X 8 mm, Capsule shaped standard concave
punches) using 16 station rotatory compression
machine (Cadmech, Ahmedabad).
x) Coating: Compressed
tablets were coated by using Gans coater. (Model: GAS
375/250, Gansons Ltd.).
5.5 Methods for Evaluation of Tablet:
Refer section 4.2.4 for Tablet weight variation, Dimensions, Hardness,
and Friability.
5.6 % Assay of prepared tablet:
Refer section 4.2.5
5.7 In vitro dissolution study:
Refer section 4.2.6
5.8 Stability study:
Refer section 4.2.8
5.9 Formulation of Batches B1 to B10:
Formula for Trial Batches B1 to B5 (Table 6.3) and B6 to B10
(Table 6.4) is as follow.
Batch size is 1500 tablets for batches B1 to B9 and 1, 00,000
tablets for Batch B10 on pilot scale.
Table 5.3 Formula of batches (B1 to B5)
Ingredient |
B1 |
B2 |
B3 |
B4 |
B5 |
|||||
Intragranulation |
% |
mg |
% |
mg |
% |
mg |
% |
mg |
% |
mg |
Valporic
acid |
20.69 |
145.00 |
22.37 |
145.00 |
19.94 |
145.00 |
18.66 |
145.00 |
19.94 |
145.00 |
Sodium Valporate |
47.51 |
333.00 |
51.38 |
333.00 |
45.79 |
333.00 |
42.85 |
333.00 |
45.79 |
333.00 |
HPMC (MethocelK 4 M) |
23.08 |
161.76 |
- |
- |
24.20 |
176.00 |
22.65 |
176.00 |
24.20 |
176.00 |
Ethyl cellulose
20 cps |
- |
- |
9.09 |
58.92 |
1.65 |
12.00 |
1.54 |
12.00 |
1.65 |
12.00 |
Colloidal
Silicon Dioxide (Aerosil 200) |
0.57 |
4.00 |
0.62 |
4.00 |
0.55 |
4.00 |
0.51 |
4.00 |
0.55 |
4.00 |
Hydrated Silica
(Sylysia 350 FCP) |
7.13 |
50.00 |
15.43 |
50.00 |
6.88 |
50.00 |
12.87 |
100.00 |
3.44 |
25.00 |
Extragranulation |
|
|
|
|
|
|
|
|
|
|
Hydrated Silica
(Sylysia 350 FCP) |
- |
- |
- |
- |
- |
- |
- |
- |
3.44 |
25.00 |
Magnesium Stearate |
1.03 |
7.20 |
1.11 |
7.20 |
0.99 |
7.20 |
0.93 |
7.20 |
0.99 |
7.20 |
Total |
100.00 |
700.96 |
100.00 |
648.12 |
100.00 |
727.20 |
100.00 |
777.20 |
100.00 |
727.20 |
(mg) is mg /Tablet and (%) is %W/W. For B1 to B5, batch size was 1500 tablets / Lot. For B1 to B5, batches were coated using in-house formula (as per table
6.5). %W/W was calculated with respect to weight of uncoated tablet. Actual quantity of API was based on actual assay and % LOD. Quantity of extra granular materials was based on% yield achieved. |
Table 5.4 Formula of batches (B6 to B10)
Ingredient |
B6 |
B7 |
B8 |
B9 |
B10 # |
|||||
Intragranulation |
% |
mg |
% |
mg |
% |
mg |
% |
mg |
% |
mg |
Valporic
acid |
18.66 |
145.00 |
19.30 |
145.00 |
19.41 |
145.00 |
19.51 |
145.00 |
19.97 |
145.00 |
Sodium Valporate |
42.85 |
333.00 |
44.33 |
333.00 |
44.57 |
333.00 |
44.81 |
333.00 |
45.86 |
333.00 |
HPMC (MethocelK 4 M) |
22.65 |
176.00 |
19.97 |
150.00 |
20.07 |
150.00 |
20.18 |
150.00 |
17.21 |
125.00 |
Ethyl cellulose
20 cps |
1.54 |
12.00 |
1.60 |
12.00 |
1.07 |
8.00 |
0.54 |
4.00 |
1.65 |
12.00 |
Colloidal
Silicon Dioxide (Aerosil 200) |
0.51 |
4.00 |
0.53 |
4.00 |
0.54 |
4.00 |
0.54 |
4.00 |
0.55 |
4.00 |
Hydrated Silica
(Sylysia 350 FCP) |
3.22 |
25.00 |
3.33 |
25.00 |
3.35 |
25.00 |
3.36 |
25.00 |
3.44 |
25.00 |
Extragranulation |
|
|
|
|
|
|
|
|
|
|
Hydrated Silica
(Sylysia 350 FCP) |
9.65 |
75.00 |
9.98 |
75.00 |
10.04 |
75.00 |
10.09 |
75.00 |
10.33 |
75.00 |
Magnesium Stearate |
0.93 |
72.00 |
0.96 |
7.20 |
0.96 |
7.20 |
0.97 |
7.20 |
0.99 |
7.20 |
Total |
100.00 |
777.20 |
100.00 |
751.20 |
100.00 |
747.20 |
100.00 |
743.20 |
100.00 |
726.20 |
* (mg) is mg /Tablet and (%) is %W/W. # For B10, Batch size was 1 lac tablets on
pilot scale For B6 to B10, batches were coated using in-house formula (as per table
6.5) %W/W was calculated with respect to weight of uncoated tablet. Actual quantity of API was based on actual assay and % LOD. Quantity of extra granular materials was based on% yield achieved. |
Calculation for Potency adjustment of API (AED/ Sodium salt of AED):
Qty of API required per batch (gm) (B) = Calculated Qty x 100 x
100
X x (100 - Y)
X = % assay
of AED /Sodium salt of AED on dried basis,
Y = % LOD of
AED/ Sodium salt of AED.
5.10 General Coating formula for Batches
B1 to B10:
Sr No. |
Ingredients |
Mg/tabs |
Qty. taken (gm)* |
|
(Wt. gain 1.5%) |
|
(7 %w/w solid content) |
1 |
HPMC E 15 LV |
7.76 |
11.64 |
2 |
Glycerol |
3.38 |
5.07 |
3 |
Titanium dioxide |
0.51 |
0.765 |
4 |
Methanol (60%) |
q.s |
139.30 |
5 |
Water (40%) |
q.s |
92.87 |
* 30% extra coating materials added to compensate for the loss
during coating process. * Calculation of coating solution was carried out for a batch of
1500 tablets. |
Batch B7 was charged for stability as per shown in previous
section 5.2.8. After 2 months of accelerated study, samples were withdrawn and
observed that tablet was found to change physical appearance from white to
light yellowish, which indicate stability failure because improper moisture
barrier coating. So, another coating trial was required. Batch B10 was found to
match dissolution rate with Marketed product. So, B10 was selected as an
optimized batch for further new coating trials.
5.11 Formula of Coating Trials:
Optimized Batch B10 was chosen for different coating trials for
moisture protection.
5.11.1 Opadry-amb
Coating (Wt. gain 4%):
Table 5.6 Formula of coating using Opadry-amb Coating (4%)
Sr no. |
Ingredients |
Quantity taken (gm) for solid content 7% w/w* |
1 |
Opadry- amb |
56.64 |
2 |
Water |
752.55 |
5.11.2 Insta-coat moist shield Coating
(4%) + Eudragit E 100 Coating (7%):
Table 5.7
Formula of coating using Insta-coat Moist shield + Eudragit E 100Coating |
||
Sr. No. |
Ingredients |
Quantity
taken (gm) * |
Insta-coat Moist shield Coating (4%) |
Solid content
12% w/w |
|
1 |
Insta-coatMoist shield |
56.64 |
2 |
IPA (60%) |
249.23 |
3 |
Water (40%) |
166.15 |
|
Eudragit E 100 Coating (4%) |
solid content
7% w/w |
4 |
Eudragit
E 100 |
58.34 |
5 |
IPA |
775.13 |
5.11.3 Opadry Yellow Coating (4%) + Eudragit E 100 Coating (4%):
Table 5.8
Formula of coating using Opadry Yellow Coating +Eudragit E 100 Coating |
||
Sr. No. |
Ingredients |
Quantity
taken (gm) * |
Opadry Yellow Coating (4%) |
Solid content
12% w/w |
|
1 |
Opadry
Yellow |
56.64 |
2 |
IPA (60%) |
249.23 |
3 |
Water (40%) |
166.15 |
|
Eudragit E 100 Coating (4%) |
solid content
7% w/w |
4 |
Eudragit
E 100 |
58.91 |
5 |
IPA |
782.65 |
5.11.4 Opadry Clear Coating (4%):
Table 5.9
Formula of coating using Opadry Clear Coating (4%) |
||
Sr. No. |
Ingredients |
Quantity
taken (gm) for solid content 15% w/w* |
1 |
Opadry
clear |
56.64 |
2 |
IPA (60%) |
192.59 |
3 |
Dichloro
methylene (40%) |
128.39 |
5.11.5 Opadry White Coating (4%) in IPA:
Water + Eudragit E 100 Coating (4%):
Table 5.10
Formula of coating using Opadry White Coating +Eudragit E 100 Coating |
||
Sr. No. |
Ingredients |
Quantity
taken (gm) * |
Opadry White Coating (4%) |
Solid content
12% w/w |
|
1 |
Opadry
Yellow |
56.64 |
2 |
Ferric oxide
Yellow (0.5%) |
0.283 |
3 |
IPA (60%) |
249.23 |
4 |
Water (40%) |
166.15 |
|
Eudragit E 100 Coating (4%) |
solid content
7% w/w |
5 |
Eudragit
E 100 |
58.91 |
6 |
IPA |
782.65 |
5.11.6 Opadry White Coating (4%) in IPA:
DCM + Eudragit E 100 Coating (4%):
Table 5.11
Formula of coating using Opadry White Coating +Eudragit E 100 Coating |
||
Sr. No. |
Ingredients |
Quantity
taken (gm) * |
Opadry White Coating (4%) |
Solid content
12% w/w |
|
1 |
Opadry
Yellow |
56.64 |
2 |
Ferric oxide
Yellow (0.5%) |
0.283 |
3 |
IPA (60%) |
249.23 |
4 |
DCM (40%) |
166.15 |
|
Eudragit E 100 Coating (4%) |
solid content
7% w/w |
5 |
Eudragit
E 100 |
58.91 |
6 |
IPA |
782.65 |
5.11.7 Opadry Violet Coating (4%):
Table 5.12
Formula of coating using Opadry Violet Coating |
||
Sr. No. |
Ingredients |
Quantity
taken (gm)* |
Opadry Violet Coating (4%) |
solid content
12% w/w |
|
1 |
Opadry
Violet |
56.64 |
2 |
Water |
752.55 |
5.11.8 Opadry Violet Coating (4%) + Eudragit E 100 Coating (4%):
Table 5.13
Formula of coating using Opadry Violet Coating +Eudragit E 100 Coating |
||
Sr. No. |
Ingredients |
Quantity
taken (gm)* |
Opadry Violet Coating (4%) |
Solid content
12% w/w |
|
1 |
Opadry
Violet |
56.64 |
2 |
Water |
752.55 |
|
Eudragit E 100 Coating (4%) |
solid content
7% w/w |
3 |
Eudragit
E 100 |
58.91 |
4 |
IPA |
782.65 |
NOTE: *30% extra coating materials added to compensate for
the loss during coating process.
* Quantity taken (gm) was calculated for
batch size of 1500 tablets.
5.12 Exposure study of coated tablets at room temperature and
humidity:
Batch B10 was coated with using
different coating materials to protect the tablets from moisture as shown in
section 6.11. Three tablets from each coating trial with marketed product
removed from packing were put into a Petri dish for 6 days exposure study at roomtemperature and humidity. Observation was carried out
and noted in table.
6.0 Results:-
6.1 Blend Uniformity:-
Table 6.1
Blend Uniformity for Batches B5 And B10 |
||
Sampling Location |
% Drug
content |
|
B5 |
B10 |
|
S1 |
99.3 |
101.2 |
S2 |
100.4 |
96.2 |
S3 |
97.4 |
99.8 |
S4 |
69.5 |
102 |
S5 |
94 |
99.1 |
S6 |
99 |
98 |
S7 |
100 |
100.5 |
S8 |
99.1 |
99.1 |
S9 |
100.3 |
103 |
S10 |
105.9 |
98.2 |
MEAN |
99.19 |
99.71 |
MAX |
105.9 |
103 |
MIN |
94 |
96.2 |
SD |
3.62 |
2.24 |
6.2 Exposure study of coated tablets at room temperature and
humidity
Tablet 6.2
Exposure study of coated tablets at room temperature and humidity |
|||||||
Sr. No. |
Coating
material |
Days |
|||||
|
Single Coat |
1 |
2 |
3 |
4 |
5 |
6 |
1 |
Opadry-amb (4%) |
Ok |
Ok |
Start to Swell |
Swell |
Swell |
Swell |
2 |
Opadry violet (4%) |
Ok |
Ok |
Pin hole |
Pin hole |
Pin hole |
Pin hole |
|
Double Coat |
|
|
|
|
|
|
3 |
Instracoat MS (4%) + Eu. E100 (4%) |
Ok |
Ok |
Ok |
Ok |
Swell |
Swell |
4 |
Opadry yellow (4%) + Eu. E100 (4%) |
Ok |
Ok |
Ok |
Swell |
Swell |
Swell |
5 |
Opadry white (4%) (IPA:water) + Eu. E100 (4%) |
Ok |
Ok |
Crack on surface |
Crack on surface |
Crack on surface |
Crack on surface |
6 |
Opadry white (4%)
(IPA:DCM) + Eu. E100 (4%) |
Ok |
Ok |
Ok |
Ok |
Crack on surface |
Crack on surface |
7 |
Opadry violet (4%) +Eu. E100 (4%) |
Ok |
Ok |
Ok |
Ok |
Ok |
Ok |
8 |
Finished Product |
Ok |
Ok |
Ok |
Ok |
Ok |
Ok |
6.3 Melting point of API (Mixture of AED + Sodium salt of AED
1:2:3)
Figure 6.3 DSC thermogram of melting
point of API
From above DSC thermogram,
it was concluded that melting point of API was found to be 99.69° C.
6.4 Evaluation of tablets:-
Table 6.4 Evaluation of tablet of batches B1 to B10 |
|||||
Batch code |
Avg. Wt* (mg) |
Hardness* (kp) |
Thickness* (mm) |
Friability* (%) |
Assay* (%) |
B1 |
705.8 ± 0.72 |
13.9 ±0.89 |
5.2 ±0.12 |
0.020 ±0.03 |
99.4 ±0.57 |
B2 |
650.1 ± 0.22 |
14.0 ± 0.76 |
4.50 ± 0.15 |
0.0198 ± 0.06 |
99.7 ± 0.24 |
B3 |
729.4 ± 0.62 |
16.0 ± 0.42 |
5.75
± 0.10 |
0.0147 ± 0.04 |
99.1 ± 0.29 |
B4 |
776.8 ± 0.44 |
16.3 ± 0.56 |
6.25 ± 0.15 |
0.015 ± 0.03 |
101.2 ± 0.37 |
B5 |
728.3 ± 0.37 |
16.1 ± 0.43 |
5.60 ± 0.09 |
0.0151 ± 0.04 |
99.2 ± 0.40 |
B6 |
777.9 ± 0.31 |
16.0 ± 0.31 |
6.50 ± 0.10 |
0.016 ± 0.05 |
100.4 ±0.32 |
B7 |
753.5 ± 0.25 |
15.8 ± 0.37 |
6.29 ± 0.08 |
0.0152 ± 0.03 |
100.2 ± 0.29 |
B8 |
748.2 ± 0.33 |
16.2 ± 0.33 |
6.26 ± 0.06 |
0.0149 ± 0.06 |
989 ± 0.49 |
B9 |
742.8 ± 0.23 |
16.5 ± 0.28 |
6.20 ± 0.08 |
0.0141 ± 0.04 |
99.9 ± .021 |
B10 |
727.6 ± 0.21 |
16.3 ± 0.27 |
6.23 ± 0.06 |
0.0162 ± 0.05 |
99.7 ± 0.23 |
6.5 Flow properties of blend ready for compression:
Table 6.5
Evaluation of Powder blends |
||||||
Powder Blend |
% LOD at 85°
C |
Angle of
Repose (°) |
Bulk Density
(gm/ml) |
Tapped
Density (gm/ml) |
Carr’s Index
(%) |
Hausner’s Ratio |
B1 |
2.1 |
31.3 |
0.500 |
0.666 |
24.92 |
1.33 |
B2 |
2 |
18.4 |
0.396 |
0.426 |
7.04 |
1.08 |
B3 |
1.8 |
31.6 |
0.510 |
0.685 |
25.55 |
1.34 |
B4 |
1.3 |
29.9 |
0.425 |
0.526 |
19.20 |
1.24 |
B5 |
0.86 |
33.1 |
0.510 |
0.685 |
25.55 |
1.34 |
B6 |
0.85 |
32.8 |
0.416 |
0.555 |
25.05 |
1.33 |
B7 |
0.76 |
32.9 |
0.409 |
0.546 |
25.09 |
1.33 |
B8 |
0.79 |
33.0 |
0.406 |
0.513 |
20.86 |
1.26 |
B9 |
0.83 |
33.4 |
0.406 |
0.513 |
20.86 |
1.26 |
B10 |
0.80 |
29.8 |
0.400 |
0.500 |
20.00 |
1.25 |
6.6 Particle size distribution of blend ready for compression:-
Table 6.6
Particle size distribution of blend ready for compression |
|||||
Sr.No. |
Micron (μm ) |
Mesh U.S.STD |
Wt retained
on sieve (gm) |
% Retained |
Particle Size
(μm) |
1 |
1410 |
14 |
0 |
0 |
› 1410 |
2 |
1000 |
18 |
4.93 |
10.27 |
1205 |
3 |
840 |
20 |
2.63 |
5.48 |
920 |
4 |
710 |
25 |
4 |
8.33 |
775 |
5 |
350 |
45 |
17.9 |
37.28 |
530 |
6 |
297 |
50 |
2.85 |
5.93 |
323.5 |
7 |
210 |
70 |
6.64 |
13.82 |
253.5 |
8 |
177 |
80 |
0.81 |
1.69 |
193.5 |
9 |
149 |
100 |
1.57 |
3.27 |
163 |
10 |
Retainer |
- |
6.69 |
13.93 |
‹ 149 |
Total |
|
|
48.02 |
100.00% |
|
Total Wt. of powder = 48.02 gm taken as
100%
Blend Uniformity:- Table 6.7: Blend uniformity for batches B5 to
B10
Sampling
location |
% Drug
release |
|
B5 |
B10 |
|
S1 |
99.3 |
101.2 |
S2 |
100.4 |
96.3 |
S3 |
97.4 |
99.5 |
S4 |
96.4 |
102.2 |
S5 |
94.2 |
99.2 |
S6 |
98.8 |
98.5 |
S7 |
100.1 |
100.2 |
S8 |
99.6 |
99.5 |
S9 |
100.2 |
103.2 |
S10 |
104.8 |
98.6 |
MEAN |
99.19 |
99.84 |
MAX |
104.8 |
103.2 |
MIN |
94.2 |
96.3 |
SD |
3.62 |
2.24 |
6.1 In vitro release profile of batches:-
For batches B1 to B5:-
Table 6.7
Result of In vitro release profile of batches B1 to B5 with Market Product |
||||||
Time |
% CDR |
|||||
B1 |
B2 |
B3 |
B4 |
B5 |
Market
Product |
|
0 |
0 |
0 |
0 |
0 |
0 |
0 |
45 min |
7.8 |
1.3 |
4 |
3.2 |
2.3 |
6.3 |
2 hrs |
42.7 |
9.4 |
10.6 |
19.1 |
18.6 |
25.3 |
4 hrs |
59.2 |
17.5 |
34.1 |
32.8 |
32.6 |
42.3 |
6 hrs |
79.2 |
23.82 |
44.6 |
45.2 |
45.6 |
58.2 |
8 hrs |
93.6 |
29.03 |
52.0 |
33.2 |
50.2 |
69.5 |
10 hrs |
99.3 |
34.52 |
60 |
62.5 |
60.2 |
77.5 |
12 hrs |
101.52 |
37.13 |
65.8 |
60.3 |
65.2 |
82.2 |
14 hrs |
103.2 |
42.34 |
71 |
71.5 |
72.3 |
87.5 |
16 hrs |
103.02 |
48.65 |
75 |
76.8 |
76.3 |
90.2 |
18 hrs |
102.81 |
54.21 |
78.3 |
79.6 |
81.3 |
92.5 |
f1 |
25.18 |
52.92 |
20.20 |
18.25 |
19.36 |
|
f2 |
38.31 |
22.20 |
43.04 |
45.71 |
44.45 |
|
Figure 6.7 : Comparison of dissolution
profile of B1 to B5 with market Product
For batches B6 to B10:-
Table 6.8
Result of In vitro release profile of batches B6 to B10 with Market Product |
||||||
Time |
% CDR |
|||||
B6 |
B7 |
B8 |
B9 |
B10 |
Market
Product |
|
0 |
0 |
0 |
0 |
0 |
0 |
0 |
45 min |
2 |
3.5 |
4.1 |
5.2 |
5.7 |
6.3 |
2 hrs |
22.1 |
25.4 |
24.5 |
26.6 |
25.5 |
25.3 |
4 hrs |
38.2 |
40.1 |
44.5 |
47.8 |
43 |
42.3 |
6 hrs |
49.5 |
52.2 |
59.8 |
63.2 |
56.2 |
58.2 |
8 hrs |
58.2 |
62.3 |
72.4 |
76.3 |
65.3 |
69.5 |
10 hrs |
65.9 |
69.8 |
80.6 |
83.1 |
73.8 |
77.5 |
12 hrs |
72.1 |
78.5 |
85.5 |
87.5 |
82.6 |
82.2 |
14 hrs |
76.9 |
83.6 |
89.4 |
92.9 |
89.4 |
87.5 |
16 hrs |
80.5 |
84.2 |
93.7 |
96.1 |
93.1 |
90.2 |
18 hrs |
83.2 |
87.8 |
98.2 |
98.6 |
94.8 |
92.5 |
f1 |
17.36 |
7.14 |
3.64 |
7.34 |
3.08 |
|
f2 |
46.69 |
64.65 |
78.20 |
64.50 |
79.25 |
|
7.0 CONCLUSION:
The present study concludes that combination of hydrophilic
polymer such as Hydroxy propyl methyl cellulose and hydrophobic polymer such as
Ethyl cellulose in the ratio of 10:1 can be utilized for designing and
development of controlled release solid dosage form. It has been also concluded
that coating of core tablet with Opadry violet
followed by eudragit E100 with 4% weight gain of
tablet are best coating materials for moisture protection. Using selected
polymers and coating materials, the developed controlled release table of
antiepileptic drug was found to be equivalent with regard to dissolution
profile with marketed product.
8.0 SUMMARY:
The aim of dissertation entitled “Formulation and evaluation of
controlled release tablets of Antiepileptic Drugs.” was to formulate a stable,
safe and convenient oral solid dosage form, whose dissolution profile match
with marketed product. Present Drug is classified as an Antiepileptic drug;
affect the function of the neurotransmitter GABA (as a GABA transaminase
inhibitor) in the human brain. So it decreases the neuronal membrane
excitability and it reverses the transamination
process to form more GABA. As an anticonvulsant drug is used to control absence
seizures, tonic-clonic seizures (grand mal), complex
partial seizures, juvenile myoclonic epilepsy and the
seizures associated with Lennox-Gastaut syndrome. In
the present work an attempt has been made to develop controlled release matrix
tablets of Antiepileptic drug using hydrophilic polymer such as hydroxyl propyl methyl cellulose and hydrophobic polymer such as
Ethyl cellulose in the different ratio to formulate batches from B1 to B10.
Strength of tablet developed was equivalent to 500 mg of sodium
salt of AED, which contains 145mg of AED and 333 mg of sodium salt of AED.
Solubility of API (AED and Sodium salt of AED, 1:2.3) was carried out in pH 1.2
0.1 N HCl, pH 4.5 Acetate buffer, pH 6.8 and 7.4
Phosphate buffer by defined procedure. Solubility of API in pH 7.4 Phosphate
buffer was found to be 76.5394 mg/ml, which indicate that API is soluble in pH
7.4 Phosphate buffer. Drug-Excipients compatibility
study was carried out by DSC method. Drug, excipients
and ratio of drug-excipients were stored at initial
(open and closed), 40° C / 75% RH (open and closed) and 50°C / 80% RH (closed)
for 1 month. After 1 month, from DSC thermogram and
physical observation, it was concluded that there was no significant Drug- Excipient interaction was observed, which indicates that
drug and other excipients are compatible with each
other.
Blend was prepared by Wet granulation technique. In this method,
ethyl cellulose was dispersed in AED (Liquid in nature) by lab stirrer at high
speed until clear solution was observed, which was used as binder. Sodium salt of
AED, HPMC, colloidal silicon dioxide and hydrated silica previously passed
through 10 # were transferred into RMG followed by dry mixing for 10 mins. Prepared binder was added into RMG within 2 mins with slow impeller and chopper to form wet mass, which
was dried in FBD until % LODwas obtained less than
1%. Dry granules and extra granular hydrated silica were blend for30 mins in cage blender and quarantined for 12 hrs or more.
Dry granules were passed through Oscillating Granulator, equipped with 16#. Then lubricated with magnesium stearate
for 5 mins in cage blender. Bend ready for
compression was evaluated for various physiochemical parameters as follows.
Bend ready for compression was evaluated for angle of repose, bulk density,
tapped density, Carr’s index and Hausner's Ratio It
was found that blend ready for compression has Angle of repose from 29.8° to
33.4° according to fixed funnel method, Carr’s index from 20% to 25.55% and Hausner's Ratio from 1.25 to 1.34, which indicate that
blend ready for compression has passable flow property and compressibility
property.
For blend uniformity, samples (in duplicate) are withdrawn from 10
different locations from cage blender after the lubrication stage to validate
the mixing of the API with the excipients with the
help of sampling rod. These 10 samples were analyzed for assay of drug and %RSD
of assay was found to be 3.65 % and 2.25 % for Batches B5 and B10 respectively,
which was < 5.0, for n = 10, indicates that all blends for compression were
homogenous with respect to the distribution of API, indicating good mixing was
achieved.
Blend ready for compression was evaluated for Particle size
distribution by Sieve analysis method. Result indicates that particle size
distribution of Blend was found between 149 to 1410 μm.
Lubricated blend was compressed into tablets using 18 x 8 mm punch set by 16
station rotatory compression machine with controlled
humidity (<30%RH) in compression area.
The compressed tablets were coated using inhouse
coating formula (as shown in table 6.5) containing HPMC E 15 LV followed by Eudragit E100 and Eudragit NE 30
D by using Gansons coater.
The coated tablets were evaluated for weight variation test,
dimension, hardness, friability by official methods. The weight variation test
indicates that all the tablets were uniform with low standard deviation values.
The thickness of tablets for all the batches with low standard deviation values
was found. The hardness of all the tablets was between 13.9 ± 0.89 and 16.5 ±
0.28 Kps. The loss in total weight in friability test
was in the range of 0.141 to 0.20 %. The percentage assay for different batches
(B1 to B10) were carried out by Chromatographic method using Liquid chromatograph, which found to be varied from 98.9 ± 0.49 to
101.2 ± 0.37 indicating the uniformity in drug content within tablets.
Formulations B1 to B10 were evaluated for % release of drug in pH
1.2, 0.1 N HCl for 45 mins
followed by pH 7.5 Phosphate buffer over a period of 18 hours using USP type I
dissolution apparatus at 100 rpm. The dissolution profile of the batches (B1 to
B10) was compared with that of marketed product. From the dissolution profile,
Similarity Factor (F2) values was calculated and from those values optimize
batch was selected. Batch B10 contained HPMC 125 mg and ethyl cellulose 12 mg
per tablet. B10 showed 94.8% drug release at the end of 18 hrs and F2 value was
79.28. So B10 showed more comparable dissolution profile with respect to
marketed product. Therefore B10 was selected as optimized batch.
Batch B7 was charged for stability as per shown in section 5.2.8.
After 2 months of accelerated study, samples were withdrawn and tablet was
found to change physical appearance from white to light yellowish, which
indicate stability failure because improper moisture barrier coating. So, other
coating trials were required. B10 was selected as an optimized batch for other
coating trials.
From the result of 6 days exposure study of coated tablets with
different coating materials, tablet coated with Opadry
violet (4%) followed by Eudragit E100 coating (4%)
was observed to remain intact after 6 days. Therefore Opadry
violet (4%) followed by Eudragit E100 coating (4%)
was considered as suitable coating as a moisture barrier.
9.0
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Received on 22.05.2014 Accepted on 15.06.2014
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Press All Right Reserved
Asian J. Pharm.
Tech. 2014; Vol. 4: Issue 3, Pg 117-130